Repair procedures: Disassembly

Disconnect the M-terminal (A) on the magnet switch assembly.

Fig 1: Identifying M-Terminal On Magnet Switch Assembly
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After loosening the 2 screws (A), detach the magnet switch assembly (B).

Fig 2: Identifying Magnet Switch Assembly And Mounting Screws
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Loosen the brush holder mounting screw (A) and the trough bolts (B).

Fig 3: Identifying Brush Holder Mounting Screw And Trough Bolts
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Remove the rear bracket (A) and brush holder assembly (B).

Fig 4: Identifying Rear Bracket And Brush Holder Assembly
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Remove the yoke (A).

Fig 5: Identifying Yoke
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Remove the packing (A), lever plate (B), lever (C), armature (D).

Fig 6: Identifying Packing, Lever, Lever Plate And Armature
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Press the stopper (A) using a socket (B).

Fig 7: Pressing Stopper Using Socket
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After removing the stop ring (A) using stopper pliers (B).

Fig 8: Removing Stop Ring Using Stopper Pliers
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Remove the stop ring (B), stopper (A), overrunning clutch (C) and armature (D).

Fig 9: Identifying Stop Ring, Stopper, Overrunning Clutch And Armature
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CAUTION:
- Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).
  
  Fig 10: Pulling Overrunning Clutch Stopper From Stop Ring Using Tool
  Courtesy of KIA MOTORS AMERICA, INC.