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Home >> Kia >> 2012 >> Rio EX, 4D Hatchback >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Front Stabilizer Bar >> Repair procedures >> Replacement

Repair procedures: Replacement

  1. Remove the front wheel & tire.

    Tightening torque: 

    88.3 ~ 107.9N.m(9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

    Fig 1: Identifying Front Wheel And Tire
    G08321902Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel & tire.
  2. Disconnect the stabilizer link with the front strut assembly after loosening the nut.

    Tightening torque: 

    98.1 ~ 117.7N.m(10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

    Fig 2: Identifying Stabilizer Link And Front Strut Assembly
    G08321903Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the nut and then remove the tie-rod end (A) with the front axle by using SST(09568-34000).

    Tightening torque: 

    23.5 ~ 33.3N.m(2.4 ~ 3.4kgf.m, 19.4 ~ 24.6lb-ft)

    Fig 3: Identifying Tie-Rod End
    G08321904Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Removing Tie-Rod End With Front Axle Using SST(09568-34000)
    G08321905Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the nut and then remove the lower arm (A).

    Tightening torque: 

    58.8 ~ 70.6N.m(6.0 ~ 7.2kgf.m, 43.4 ~ 52.1lb-ft)

    Fig 5: Identifying Lower Arm
    G08321906Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

    Tightening torque: 

    32.4 ~ 37.3 N.m(3.3 ~ 3.8 kgf.m, 23.9 ~ 27.5 lb-ft)

    Fig 6: Identifying Bolt
    G08321907Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
    • Must be replaced with new bolts when assembling. (SEAL-LOCK has been processed) SEAL-LOCK Specifications: MS721-39 "TYPE-D" Product: ND industries 1193S
  6. Remove the rubber hanger (A).
    Fig 7: Identifying Rubber Hanger
    G08321908Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosening the roll rod (A) mounting bolts and nuts.

    Tightening torque: 

    53.9 ~ 63.7N.m(5.5 ~ 6.5kgf.m, 39.8 ~ 47.0lb-ft)

    Fig 8: Identifying Roll Rod
    G08321909Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the bolts & nuts and then remove the front sub frame (A).

    Tightening torque: 

    Sub frame mounting bolt & nut

    156.9 ~ 176.5N.m(16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)

    Sub frame stay mounting bolt

    44.1 ~ 53.9N.m(4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

    Fig 9: Identifying Front Sub Frame
    G08321910Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the stabilizer (A) from the front sub frame by loosening the mounting bolts & nuts.

    Tightening torque: 

    44.1 ~ 53.9N.m(4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

    Fig 10: Identifying Front Sub Frame Stabilizer
    G08321911Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the stabilizer link (A) with the stabilizer bar by loosening the nut.

    Tightening torque: 

    98.1 ~ 117.7N.m(10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

    Fig 11: Identifying Stabilizer Link
    G08321912Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the bushing (A) and the clamp (B) from the stabilizer bar.
    Fig 12: Identifying Stabilizer Bar Bushing And Clamp
    G08321913Courtesy of KIA MOTORS AMERICA, INC.
  12. Installation is the reverse of removal.