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Home >> Kia >> 2012 >> Forte EX, 4D Hatchback, Automatic Trans >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Oil Pump >> Repair procedures >> Installation >> 2.4 BSM

2.4 BSM

  1. The key of crankshaft should be aligned with the mating face of main bearing cap. As a result of this, the piston of No. 1 cylinder is placed at the top dead center on compression stroke.
  2. Confirm the balance shaft module timing mark.

    Timing marks to be visually aligned with centers of adjacent cast timing notches.

    Fig 1: Balance Shaft Module Timing Mark
    G07367621Courtesy of KIA MOTORS AMERICA, INC.
  3. Install balance shaft & oil pump module (A) with the chain (B) and sprocket (C).
    Fig 2: Balance Shaft/Oil Pump Module, Chain, & Sprocket
    G00516991Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: The timing marks of balance shaft & oil pump module sprocket and crankshaft sprocket should be matched with the timing marks (color link) of balance shaft chain.
    Fig 3: Balance Shaft Chain Timing Marks
    G00516992Courtesy of KIA MOTORS AMERICA, INC.

    TIGHTENING ORDER 

    4 Bolts TYPE 

    1. Tighten the bolts in order number as shown with seating torque 25.5 N.m (2.6 kgf.m, 18.8 lb-ft) and then loosen the bolts as reverse tightening order (4-3-2-1).
    2. Using the SST (09221-4A000), tighten the bolts as specified tightening order in same increments as follows.

    Tightening torque: 

    M8*179 : 14.7 ~ 18.6 N.m (1.5 ~ 1.9 kgf.m, 10.8 ~ 13.7 lb-ft) + 58 ~ 62° + 58 ~ 62°

    M9*181.5 : 22.6 ~ 26.5 N.m (2.3 ~ 2.7 kgf.m, 16.6 ~ 19.5 lb-ft) + 103° ~ 107°

  4. Fig 4: Oil Pump Bolts Assembling Sequence (4 Bolt)
    G07367623Courtesy of KIA MOTORS AMERICA, INC.

    6 Bolts TYPE 

    1. Tighten the bolts in order number as shown with seating torque 29.4 N.m (3.0 kgf.m, 21.7 lb-ft) and then loosen the bolts as reverse tightening order (6-5-4-3-2-1).
    2. Using the SST (09221-4A000), tighten the bolts as specified tightening order in same increments as follows.

    Tightening torque: 

    M9*181.5 (A) : 22.6 ~ 26.5 N.m (2.3 ~ 2.7 kgf.m, 16.6 ~ 19.5 lb-ft) + 88 ~ 92°

    M9*95 (B) : 22.6 ~ 26.5 N.m (2.3 ~ 2.7 kgf.m, 16.6 ~ 19.5 lb-ft) + 43 ~ 47°

    Fig 5: Oil Pump Bolts Assembling Sequence (6 Bolt)
    G00516993Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the balance shaft chain guide (D).

    Tightening torque: 

    9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7 lb-ft)

  6. Install the balance shaft chain tensioner arm (C).

    Tightening torque: 

    9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7 lb-ft)

  7. Install the balance shaft chain hydraulic tensioner (B) then remove the stopper pin (A).

    Tightening torque: 

    9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 6: Balance Shaft Chain Hydraulic Tensioner, Tensioner Arm & Timing Marks
    G00529072Courtesy of KIA MOTORS AMERICA, INC.
  8. Confirm the timing marks.