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Home >> Kia >> 2011 >> Soul Base >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle System - 1.6L >> Manual Transaxle >> Repair procedures >> Installation

Repair procedures: Installation

  1. Install the transaxle lower mounting bolts (A-3ea, B-1ea) after fitting the transaxle assembly into the engine assembly.

    Tightening torque: 

    1. 35~50 Nm (3.5~5.0 kgf.m, 25.3~36.2 lb-ft)
    2. 43~55 Nm (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)
    Fig 1: Identifying Transaxle Lower Mounting Bolts
    G06526245Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the bolt left in the engine side.

    Tightening torque: 

    43~55 Nm (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)

    Fig 2: Identifying Bolt
    G06526246Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the clutch release cylinder assembly.

    Tightening torque: 

    15~22 Nm (1.5~2.2 kgf.m, 10.8~15.9 lb-ft)

    Fig 3: Identifying Clutch Release Cylinder Assembly
    G06526247Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the roll stopper bracket by installing bolts (A-1ea, B-2ea).

    Tightening torque: 

    1. 90~110 Nm (9~11 kgf.m, 65~79 lb-ft)
    2. 50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)
    Fig 4: Identifying Roll Stopper Bracket Bolts
    G06526248Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the CKP sensor (A) by installing a bolt.
    Fig 5: Identifying CKP Sensor & Bolt
    G06526249Courtesy of KIA MOTORS AMERICA, INC.
  6. Connect the drive shafts to the transaxle. (refer to DRIVESHAFT ASSEMBLY )
  7. Refill the transaxle fluid through the filler hole. (refer to SERVICE ADJUSTMENT PROCEDURE )
  8. Install the under shield cover.
    Fig 6: Identifying Under Shield Cover
    G06526250Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the lower arm ball joint mounting nut and the stabilizer link mounting nut to the front knuckles. (refer to FRONT SUSPENSION SYSTEM )
  10. Install the front wheels and tires. (refer to TIRES/WHEELS )
  11. Install the transaxle support bracket bolts (A-3ea, B-3ea).

    Tightening torque: 

    1. 70~95 Nm (7.0~9.5 kgf.m, 50.6~68.7 lb-ft)
    2. 60~80 Nm (6.0~8.0 kgf.m, 43.4~57.9 lb-ft)
    Fig 7: Identifying Transaxle Support Bracket Bolts
    G06526251Courtesy of KIA MOTORS AMERICA, INC.
  12. Install the transaxle upper mounting bolts (A-2ea) the starter motor mounting bolts (B-2ea).

    Tightening torque: 

    1. 60~80 Nm (6.0~8.0 kgf.m, 43.4~57.9 lb-ft)
    2. 39~60 Nm (3.9~6.0 kgf.m, 28.2~43.4 lb-ft)
    Fig 8: Identifying Transaxle Upper Mounting Bolts
    G06526252Courtesy of KIA MOTORS AMERICA, INC.
    Fig 9: Identifying Starter Motor Mounting Bolts
    G06526253Courtesy of KIA MOTORS AMERICA, INC.
  13. Put aside the engine support fixture (09200-38001).
  14. Install the control cable bracket by installing bolts (3ea).

    Tightening torque: 

    15~22 Nm (1.5~2.2 kgf.m, 10.8~15.9 lb-ft)

    Fig 10: Identifying Control Cable Bracket Bolts
    G06526254Courtesy of KIA MOTORS AMERICA, INC.
  15. Install the clips (B) and pins (A).
    Fig 11: Identifying Clips & Pins
    G06526255Courtesy of KIA MOTORS AMERICA, INC.
  16. Install the ground wire by installing a bolt.
    Fig 12: Identifying Ground Wire Bolt
    G06526256Courtesy of KIA MOTORS AMERICA, INC.
  17. Connect the vehicle speed sensor connector (A) and the back lamp switch connector (B).
    Fig 13: Identifying Vehicle Speed Sensor Connector & Back Lamp Switch Connector
    G06526257Courtesy of KIA MOTORS AMERICA, INC.
  18. Install the battery tray by installing the bolts (3ea).
    Fig 14: Identifying Battery Tray Bolts
    G06526258Courtesy of KIA MOTORS AMERICA, INC.
  19. Install the battery (A).
    Fig 15: Identifying Battery
    G06526259Courtesy of KIA MOTORS AMERICA, INC.
  20. Install the ECU by installing the bolts (2ea) and a nut.
    Fig 16: Identifying ECU Bolts & Nut
    G06526260Courtesy of KIA MOTORS AMERICA, INC.
  21. Install the air cleaner assembly and the intake hose by installing the bolts and the clamps.
    Fig 17: Identifying Air Cleaner Assembly
    G06526261Courtesy of KIA MOTORS AMERICA, INC.