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Home >> Kia >> 2011 >> Soul Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Engine And Transaxle Assembly - 1.6L >> Engine And Transaxle Assembly >> Repair procedures >> Removal

Repair procedures: Removal

CAUTION:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE: Mark all wiring and hoses to avoid mis-connection.
  1. Disconnect the battery terminals (A) and ECM connector (B).
    Fig 1: Identifying Battery Terminals & ECM Connector
    G06525846Courtesy of KIA MOTORS AMERICA, INC.
  2. Disconnect the breather hose (A) and then, remove the air cleaner assembly (B).
    Fig 2: Identifying Breather Hose & Air Cleaner Assembly
    G06525847Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the ECM (Engine Control Module) (A) and the battery (B).

    Tightening torque: 

    9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

    Fig 3: Identifying ECM & Battery
    G06525848Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the throttle cable (A) and then, remove the battery tray (B).

    Tightening torque: 

    9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

    Fig 4: Identifying Throttle Cable & Battery Tray
    G06525849Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the drain plug (A), and drain the coolant.
    Fig 5: Identifying Drain Plug
    G06525850Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Remove the radiator cap to speed draining.
  6. Recover the refrigerant and remove the high & low pressure pipe. (Refer to REFRIGERANT RECOVERY .)
  7. Remove the radiator upper hose (A) and lower hose (B).
    Fig 6: Identifying Radiator Upper Hose
    G06525851Courtesy of KIA MOTORS AMERICA, INC.
    Fig 7: Identifying Lower Hose
    G06525852Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the wiring connectors, harness clamps and hoses from the engine.
    1. Disconnect the brake booster vacuum hose (A).
    2. Disconnect the oxygen sensor connectors (B).
    3. Disconnect the condenser connector (C).
    4. Disconnect the ignition coil connector (D).
    5. Disconnect the ECT (Engine Coolant Temperature) sensor connector.
    6. Disconnect the PCSV (Purge Control Solenoid Valve) connector and the PCSV hose.
      Fig 8: Identifying Connectors & Hoses
      G06525853Courtesy of KIA MOTORS AMERICA, INC.
    7. Disconnect the TPS (Throttle Position Sensor) connector (A).
    8. Disconnect the ISA (Idle Speed Actuator) connector (B).
    9. Disconnect the CMP (Camshaft position sensor) connector (C).
      Fig 9: Identifying TPS Connector, ISA Connector, & CMP Connector
      G06525854Courtesy of KIA MOTORS AMERICA, INC.
    10. Disconnect the fuel hose (A) and the PCV hose (B).
      Fig 10: Identifying Fuel Hose & PCV Hose
      G06525855Courtesy of KIA MOTORS AMERICA, INC.
    11. Disconnect the injector connectors (A).
      Fig 11: Identifying Injector Connectors
      G06525856Courtesy of KIA MOTORS AMERICA, INC.
    12. Disconnect the compressor connector (A), the alternator connector (B) and the 'B' terminal cable (C).
      Fig 12: Identifying Compressor Connector, Alternator Connector, & 'B' Terminal Cable
      G06525857Courtesy of KIA MOTORS AMERICA, INC.
    13. Disconnect the OCV connector (A), the knock sensor connector (B) and the MAP sensor connector (C).
      Fig 13: Identifying OCV Connector, Knock Sensor Connector, & MAP Sensor Connector
      G06525858Courtesy of KIA MOTORS AMERICA, INC.
    14. Disconnect the starter connector (A) and the 'B' terminal cable (B).
      Fig 14: Identifying Starter Connector & 'B' Terminal Cable
      G06525859Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the transaxle wire harness connectors and control cable from the transaxle. (Refer to MANUAL TRANSAXLE CONTROL SYSTEM - 1.6L .
  10. Remove the drive shafts. (Refer to DRIVESHAFT ASSEMBLY )
  11. Remove the stabilizer bar link. (Refer to FRONT SUSPENSION SYSTEM )
  12. Remove the rear roll stopper (A).

    Tightening torque: 

    Bolts (B):

    49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.1 ~ 47.0lb-ft)

    Bolt (C):

    88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

    Fig 15: Identifying Rear Roll Stopper & Bolts
    G06525860Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Mark the rear roll stopper direction for proper installation.
  13. Remove the front muffler (A).

    Tightening torque: 

    39.2 ~ 49.0N.m (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)

    Fig 16: Identifying Front Muffler
    G06525861Courtesy of KIA MOTORS AMERICA, INC.
  14. Using a floor jack, support the engine and transaxle assembly.
    WARNING:
    • After removing the mounting bolt (engine and transaxle), the engine and transaxle assembly may fall downward, and so support them securely with floor jack.
    • Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.
  15. Disconnect the ground cable (A) and then, remove the engine mounting bracket (B).

    Tightening torque: 

    Nut (C):

    78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

    Bolt (D) & Nuts (E):

    58.8 ~ 73.5 N.m (6.0 ~ 7.5 kgf.m, 43.4 ~ 54.2 lb-ft)

    Fig 17: Identifying Ground Cable, Engine Mounting Bracket, Nuts, & Bolt
    G06525862Courtesy of KIA MOTORS AMERICA, INC.
  16. Disconnect the ground cable (A) and then, remove the transaxle mounting bracket (B).

    Tightening torque: 

    Bolts (C):

    88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

    Fig 18: Identifying Ground Cable, Transaxle Mounting Bracket, & Bolts
    G06525863Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the engine and transaxle assembly by lifting vehicle.
    Fig 19: Removing Engine & Transaxle Assembly By Lifting Vehicle
    G06525864Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
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