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Repair procedures: Removal

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  1. Disconnect battery terminals. Remove the air duct (A) and air cleaner assembly (B).
    Fig 1: Identifying Air Duct & Air Cleaner Assembly
    G06523555Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the battery (B) after removing the PCM (A) and PCM connector.
    Fig 2: Identifying PCM & Battery
    G06523556Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the battery tray (A).
    Fig 3: Identifying Battery Tray
    G06523557Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the ground cable (A) from transaxle.
    Fig 4: Identifying Ground Cable
    G06523558Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the inhibitor switch connector (A), solenoid valve connector (B) and the input speed sensor connector (C).
    Fig 5: Identifying Inhibitor Switch Connector, Solenoid Valve Connector, & Input Speed Sensor Connector
    G06523559Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the output speed sensor connector (A).
    Fig 6: Identifying Output Speed Sensor Connector
    G06523560Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the shift cable assembly (A).
    Fig 7: Identifying Shift Cable Assembly
    G06523561Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the oil cooler hoses (A).
    Fig 8: Identifying Oil Cooler Hoses
    G06523562Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the special tools (09200-38001), the engine support fixture and the adapter on the engine assembly.
    Fig 9: Installing Special Tools
    G06523563Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the transaxle upper mounting bolts (A-2ea) and the starter motor mounting bolts (B-2ea).
    Fig 10: Identifying Transaxle Upper Mounting Bolts & Starter Motor Mounting Bolts
    G06523564Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the transaxle mounting support bracket (A) bolts.
    Fig 11: Identifying Transaxle Mounting Support Bracket & Bolts
    G06523565Courtesy of KIA MOTORS AMERICA, INC.
  12. Drain the transaxle fluid by removing the oil drain plug (A).
    Fig 12: Identifying Oil Drain Plug
    G06523566Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the under cover (A).
    Fig 13: Identifying Under Cover
    G06523567Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the front wheels and tires. (refer to TIRES/WHEELS )
  15. Remove the side mud cover (A).
    Fig 14: Identifying Side Mud Cover
    G06523568Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the lower arm ball joint mounting nut, the stabilizer link mounting nut, and the tie rod end mounting nut from the front knuckles. (refer to FRONT SUSPENSION SYSTEM )
  17. Remove the roll stopper bracket (A) by removing bolts.
    Fig 15: Identifying Roll Stopper Bracket & Bolts
    G06523569Courtesy of KIA MOTORS AMERICA, INC.
  18. Disconnect the drive shafts (A, B) from the transaxle. (refer to FRONT DRIVESHAFT )
    Fig 16: Identifying Drive Shafts (1 Of 2)
    G06523570Courtesy of KIA MOTORS AMERICA, INC.
    Fig 17: Identifying Drive Shafts (2 Of 2)
    G06523571Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the torque converter assembly mounting bolts (A-4ea).
    Fig 18: Identifying Torque Converter Assembly Mounting Bolts
    G06523572Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the mounting bolt both in the transaxle side and the engine side.
  21. Remove the transaxle lower mounting bolts (A-3ea, B-1ea).
    Fig 19: Identifying Transaxle Lower Mounting Bolts
    G06523573Courtesy of KIA MOTORS AMERICA, INC.
  22. Lowering the jack slowly, remove the transaxle.
    CAUTION: When removing the transaxle assembly, be careful not to damage any surrounding parts or body components.