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Home >> Kia >> 2011 >> Soul !, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System - 2.0L >> Automatic Transaxle >> Repair procedures >> Installation

Repair procedures: Installation

  1. Lowering the vehicle or lifting up a jack, install the transmission assembly.
    CAUTION: Be careful not to damage tubes, hoses or wire.
  2. Install the transaxle lower mounting bolts (A-3ea, B-1ea).

    Tightening torque: 

    43-49Nm (4.3-4.9kgf.m, 31.1-35.4lb-ft)

    Fig 1: Identifying Transaxle Lower Mounting Bolts
    G06523574Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the roll stopper bracket (A) by removing bolts.
    Fig 2: Identifying Roll Stopper Bracket & Bolts
    G06523575Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the mounting bolt both in the transaxle side and the engine side.

    Tightening torque: 

    1. 43-55Nm (4.3-5.5kgf.m, 31.1-39.8lb-ft)
    2. 30-42Nm (3.0-4.2kgf.m, 21.7-30.4lb-ft)
  5. Install the torque converter assembly mounting bolts (A-4ea).

    Tightening torque: 

    46-53Nm (4.6-5.3kgf.m, 33.3-38.3lb-ft)

    Fig 3: Identifying Torque Converter Assembly Mounting Bolts
    G06523576Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the drive shafts (A, B) from the transaxle (refer to FRONT DRIVESHAFT )
    Fig 4: Identifying Drive Shafts (1 Of 2)
    G06523577Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Identifying Drive Shafts (2 Of 2)
    G06523578Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the under cover (A).
    Fig 6: Identifying Under Cover
    G06523579Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the side mud cover (A).
    Fig 7: Identifying Side Mud Cover
    G06523580Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the lower arm ball joint mounting nut, the stabilizer link mounting nut, and the tie rod end mounting nut to the front knuckles. (refer to FRONT SUSPENSION SYSTEM )
  10. Install the front wheels and tires. (refer to TIRES/WHEELS )
  11. Install the transaxle mounting support bracket (A) bolts (4ea).

    Tightening torque: 

    60-80Nm (6.0-8.0kgf.m, 43.4-57.7lb-ft)

    Fig 8: Identifying Transaxle Mounting Support Bracket & Bolts
    G06523581Courtesy of KIA MOTORS AMERICA, INC.
  12. Supporting the sub frame with a jack and the special tool (09624-38000), install the mounting bolts. (see FRONT SUSPENSION SYSTEM )
    Fig 9: Identifying Special Tool
    G06523582Courtesy of KIA MOTORS AMERICA, INC.
  13. Install the transaxle upper mounting bolts (A-2ea) the starter motor mounting bolts (B-2ea).

    Tightening torque: 

    1. 60-80Nm (6.0-8.0kgf.m, 43.4-57.7lb-ft)
    2. 39-60Nm (3.9-6.0kgf.m, 28.2-43.4lb-ft)
    Fig 10: Identifying Transaxle Upper Mounting Bolts & Starter Motor Mounting Bolts
    G06523583Courtesy of KIA MOTORS AMERICA, INC.
  14. Connect the transaxle oil cooler hoses (A) to the tubes by fastening the clamps.
    Fig 11: Identifying Transaxle Oil Cooler Hoses & Clamps
    G06523584Courtesy of KIA MOTORS AMERICA, INC.
  15. Install the shift cable assembly (A).

    Tightening torque: 

    Bracket bolts: 15-22Nm (1.5-2.2kgf.m, 10.8-15.9lb-ft)

    Nut: 10-14Nm (1.0-1.4kgf.m, 7.2-10.1lb-ft)

    Fig 12: Identifying Shift Cable Assembly
    G06523585Courtesy of KIA MOTORS AMERICA, INC.
  16. Install the output speed sensor connector (A).
    Fig 13: Identifying Output Speed Sensor Connector
    G06523586Courtesy of KIA MOTORS AMERICA, INC.
  17. Connect the inhibitor switch connector (A), solenoid valve connector (B) and the input speed sensor connector (C).
    Fig 14: Identifying Inhibitor Switch Connector, Solenoid Valve Connector, & Input Speed Sensor Connector
    G06523587Courtesy of KIA MOTORS AMERICA, INC.
  18. Install the ground cable (A) to transaxle.
    Fig 15: Identifying Ground Cable
    G06523588Courtesy of KIA MOTORS AMERICA, INC.
  19. Install the battery tray (A).
    Fig 16: Identifying Battery Tray
    G06523589Courtesy of KIA MOTORS AMERICA, INC.
  20. Install the PCM (A) and PCM connector after installing the battery (B).
    Fig 17: Identifying PCM & Battery
    G06523590Courtesy of KIA MOTORS AMERICA, INC.
  21. Install the air duct (A) or air cleaner assembly (B).
    Fig 18: Identifying Air Duct & Air Cleaner Assembly
    G06523591Courtesy of KIA MOTORS AMERICA, INC.
  22. After completing the installation perform the following procedure;
    1. Adjust the shift cable.
    2. Refill the transaxle fluid.
    3. Clean the battery posts and cable terminals with sandpaper and grease them to prevent corrosion before installing.
    NOTE: When replacing the automatic transaxle, reset the automatic transaxle's values by using the High-Scan Pro.
    1. Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center fascia.
    2. Turn the ignition switch on and power on the Hi-Scan Pro.
    3. Select the vehicle's name.
    4. Select 'AUTOMATIC TRANSAXLE'.
    5. Select 'RESETTING AUTO T/A VALUES' and perform the procedure
      Fig 19: Scantool Display - Resetting Auto T/A Values (1 Of 2)
      G06523592Courtesy of KIA MOTORS AMERICA, INC.
    6. Perform the procedure by pressing F1 (REST).
      Fig 20: Scantool Display - Resetting Auto T/A Values (2 Of 2)
      G06523593Courtesy of KIA MOTORS AMERICA, INC.