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Home >> Kia >> 2011 >> Sorento Base, Automatic >> Repair and Diagnosis >> Steering >> Hydraulic Power Steering System >> Power Steering Gear Box >> Repair procedures >> Replacement

Repair procedures: Replacement

  1. Remove the front wheel & tire.

    Tightening torque : 

    88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

  2. Remove the under cover.
  3. Drain the power steering fluid.
    Fig 1: Draining Power Steering Fluid
    G07419894Courtesy of KIA MOTORS AMERICA, INC.
    Fig 2: Draining Power Steering Fluid
    G07419895Courtesy of KIA MOTORS AMERICA, INC.
  4. Loosen the bolt(A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

    Tightening torque : 

    29.4 ~ 34.3N.m(3.0 ~ 3.5kgf.m, 21.5 ~ 25.3lb-ft)

    Fig 3: Identifying Universal Joint Assembly Mounting Bolt
    G07419896Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
  5. Disconnect the stabilizer link(A) from the front strut assembly(B) by loosening the nut.

    Tightening torque : 

    98.1 ~ 117.7 N.m(10.0 ~ 12.0 Kgf.m, 72.3~86.8 lb-ft)

    Fig 4: Identifying Stabilizer Link And Front Strut Assembly
    G07419897Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the split pin and tie rod end nut from the knuckle.

    Tightening torque : 

    34.3 ~ 44.1N.m (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb-ft)

    Fig 5: Identifying Split Pin And Tie Rod End Nut
    G07419898Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the split pin and front lower arm(A) mounting bolt from the knuckle.

    Tightening torque : 

    98.1 ~ 117.7 N.m(10.0 ~ 12.0 Kgf.m, 72.3 ~ 86.8 lb-ft)

    Fig 6: Identifying Front Lower Arm
    G07419899Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the rubber hanger(A).
    Fig 7: Identifying Rubber Hanger
    G07419900Courtesy of KIA MOTORS AMERICA, INC.
  9. Loosen the roll stopper bolt & nut.

    Tightening torque : 

    78.5 ~ 107.9 N.m(8.0 ~ 11.0 Kgf.m, 57.9 ~ 79.6 lb-ft)

    Fig 8: Identifying Roll Stopper Bolt And Nut
    G07419901Courtesy of KIA MOTORS AMERICA, INC.
  10. Loosen the mounting bolt.

    Tightening torque : 

    49.0 ~ 63.7 N.m(5.0 ~ 6.5 Kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 9: Identifying Roll Stopper Mounting Bolt
    G07419902Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the sub frame by loosening the sub frame mounting bolt.

    Tightening torque : 

    137.3 ~ 156.9N.m(14.0 ~ 16.0Kgf.m, 101.3 ~ 115.7lb-ft)

    Fig 10: Identifying Sub Frame Mounting Bolt
    G07419903Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the heat protector(A).
    Fig 11: Identifying Heat Protector
    G07419904Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the steering gear box by loosening the steering gear box mounting bolt.

    Tightening torque : 

    88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

  14. Installation is the reverse of the removal.
  15. Refill the power steering fluid and bleed the air.