Repair procedures: Reassembly

WARNING: This page is about a different car, the 2011 Hyundai Tucson. However, it is still accessible from the selected car via links, so may be relevant.

Wrap tape around the driveshaft splines (VTJ. side) to prevent damage to the boots.
Apply grease to the driveshaft and install the BJ boots.
Install the bands to both BJ boots.

Fig 1: Wrapping Tape Around Driveshaft Splines
Courtesy of HYUNDAI MOTOR CO.
To reassemble the dynamic damper (A), keeping the shaft (B) in the straight, tighten the dynamic damper (A) with dynamic damper band (C), as the illustration.

Fig 2: Tightening Dynamic Damper Using Dynamic Damper Band
Courtesy of HYUNDAI MOTOR CO.
Install the VTJ boot bands and VTJ boot.
Install the spider assembly (A) and the circlip (E) to the spline (C) on the driveshaft.
At this time align the marks (D) each other.

Fig 3: Identifying Marks On Spider Assembly, Circlip And Spline (LH)
Courtesy of HYUNDAI MOTOR CO.

Fig 4: Identifying Marks On Spider Assembly, Circlip And Spline (RH)
Courtesy of HYUNDAI MOTOR CO.
Install the clip to the VTJ case (B).
Add the specified grease to the VTJ as mush as wiped away at inspection.
Install the VTJ boots.
Install the bands to both VTJ boots.
Using the SST (09495-3K000), secure the boot bands.
Clearance (A) : 2.0 mm (0.079 in.) or less

Fig 5: Securing Boot Bands Using SST (09495-3K000)
Courtesy of HYUNDAI MOTOR CO.

To control the air in the VTJ boot, keep the specified distance between the boot bands when they are tightened.

VTJ BOOTS DISTANCE SPECIFICATIONS

Distance (A)	LH side	RH side
Gasoline 2.0/2.4 AT 2WD (mm)	536.6 +26.8/-20.2	827.5 +26.8/-20.2
Gasoline 2.0/2.4 AT 4WD (mm)	536.6 +26.8/-20.2	511.4 +26.8/-20.2
Gasoline 2.0 MT 2WD (mm)	557.9 +26.8/-20.2	839.7 +26.8/-20.2
Gasoline 2.0 MT 4WD (mm)	557.9 +26.8/-20.2	511.4 +26.8/-20.2
Gasoline 2.4 MT 2WD (mm)	542.0 +26.8/-20.2	855.4 +26.8/-20.2
Gasoline 2.4 MT 4WD (mm)	542.0 +26.8/-20.2	511.4 +26.8/-20.2

Fig 6: Identifying Boot Bands Clearance

Courtesy of HYUNDAI MOTOR CO.