Repair procedures: Disassembly

NOTE:

Do not disassemble the BJ assembly.
Special grease must be applied to the drive shaft joint. Do not substitute with another type of grease.
The boot band should be replaced with a new one.

Remove the clip (B) from drive shaft splines (A) of the transaxle side.

Fig 1: Identifying Drive Shaft Splines And Clip
Courtesy of KIA MOTORS AMERICA, INC.
Remove both boot bands from the transaxle side UTJ case.

Fig 2: Removing Boot Bands From Transaxle Side UTJ Case
Courtesy of KIA MOTORS AMERICA, INC.
Pull out the boot from the transaxle side joint (UTJ).
When separating the joint and boot (A), remove the grease from the UTJ case (B).

Fig 3: Identifying Joint And Boot
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- Be careful not to damage the boot.
- Make alignment marks on spider roller assembly (A), UTJ case (B), and shaft splines (C) to aid reassembly.
  
  Fig 4: Identifying Alignment Marks On Spider Roller Assembly, UTJ Case And Shaft Splines
  Courtesy of KIA MOTORS AMERICA, INC.
Using a plier or flat-tipped (-) screwdriver, remove the snap ring (A).

Fig 5: Identifying Snap Ring
Courtesy of KIA MOTORS AMERICA, INC.
Remove the spider assembly (B) from drive shaft (A) by using the Special Tool (09495-33000).

Fig 6: Removing Spider Assembly From Drive Shaft Using Special Tool (09495-33000)
Courtesy of KIA MOTORS AMERICA, INC.
Clean the spider assembly.
Remove the boot (A), of the transaxle side joint (UTJ).
CAUTION: Wrap tape (B) around the driveshaft splines (C) to protect the boot (A).

Fig 7: Wrapping Tape Around Driveshaft Splines
Courtesy of KIA MOTORS AMERICA, INC.
Remove both side of bands (B, C) of the dynamic damper (A).

Fig 8: Identifying Dynamic Damper And Bands
Courtesy of KIA MOTORS AMERICA, INC.
Fix the drive shaft (A) with a vice (B) as illustrated.

Fig 9: Fixing Drive Shaft With Vice
Courtesy of KIA MOTORS AMERICA, INC.
Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
Separate dynamic damper (A) from the shaft (B) carefully.

Fig 10: Identifying Dynamic Damper And Shaft
Courtesy of KIA MOTORS AMERICA, INC.
Remove both bands on the side of wheel.

Fig 11: Removing Bands On Side Of Wheel
Courtesy of KIA MOTORS AMERICA, INC.
Pull out the joint (BJ) boot on the side of wheel into the transaxle direction.
CAUTION: Be careful not to damage the boot.