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Home >> Kia >> 2010 >> Rondo EX, 2.4 8 >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Front Axle Assembly >> Front Hub - Axle >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Install the hub and knuckle assembly to the drive shaft.
  2. Install the knuckle to the strut assembly and tighten mounting bolts (A) and nuts.

    Tightening torque Nm (kgf.m, lb-ft) : 

    Bolts (A): 137.3~156.9 (14.0~16.0, 101.3~115.7)

    Fig 1: Identifying Knuckle-To-Strut Assembly Mounting Bolts & Nuts
    G06386531Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the brake disc (A) to the front hub assembly, and tighten the screws (B).
    Fig 2: Identifying Brake Disc & Screws
    G06386532Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the tie rod end ball joint (A) to the knuckle.
  5. Install the nut and split pin.

    Tightening torque Nm (kgf.m, lb-ft) : 

    23.5~33.3 (2.4~3.4, 17.4~24.6)

    Fig 3: Identifying Tie Rod End Ball Joint
    G06386533Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the ball joint assembly mounting bolts (A) to the knuckle.

    Tightening torque Nm (kgf.m, lb-ft) : 

    Bolt (A): 98.1~117.7 (10~12, 72.3~86.8)

    Fig 4: Identifying Ball Joint Assembly Mounting Bolts
    G06386534Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the washer (C), castle nut (B) and new split pin (A) to the front hub assembly.

    Tightening torque Nm (kgf.m, lb-ft) : 

    196.1~274.6 (20~28, 144.7~202.5)

    Fig 5: Identifying Washer, Castle Nut, & Split Pin
    G06386535Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: The washer (C) should be assembled with convex surface outward when installing the castle nut (B) and split pin (A).
    Fig 6: Identifying Washer, Castle Nut, & Split Pin
    G06386536Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the brake caliper and then tighten the mounting bolts (A).

    Tightening torque Nm (kgf.m, lb-ft) : 

    78.5~98.1 (8~10, 57.9~72.3)

    Fig 7: Identifying Brake Caliper & Mounting Bolts
    G06386537Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the wheel speed sensor (A) to the knuckle.

    Tightening torque Nm (kgf.m, lb-ft) : 

    6.9~9.8 (0.7~1.0, 5.1~7.2)

    Fig 8: Identifying Wheel Speed Sensor
    G06386538Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the wheel and the tire to the front hub.

    Tightening torque Nm (kgf.m, lb-ft) : 

    88.3~107.9 (9~11, 65.1~79.6)

    Fig 9: Installing Tire & Wheel To Front Hub
    G06386539Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage the hub bolts when installing the front wheel and tire.