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Home >> Kia >> 2010 >> Forte SX, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System - A5CF2 >> Automatic Transaxle >> Repair procedures >> Removal

Repair procedures: Removal

  1. Remove the engine cover (A).
    Fig 1: Identifying Engine Cover
    G06494561Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the battery (A).
    Fig 2: Identifying Battery
    G06494562Courtesy of KIA MOTORS AMERICA, INC.
  3. Disconnect the air duct (A).
    Fig 3: Identifying Air Duct
    G06494563Courtesy of KIA MOTORS AMERICA, INC.
  4. After disconnecting ECU connector (A), remove the air cleaner assembly (B).
    Fig 4: Identifying ECU Connector & Air Cleaner Assembly
    G06494564Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the battery tray (A).
    Fig 5: Identifying Battery Tray
    G06494565Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the ground cable from transaxle (A).
    Fig 6: Identifying Ground Cable
    G06494566Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the inhibitor switch connector (A), solenoid valve connector (B) and the input speed sensor connector (C).
    Fig 7: Identifying Inhibitor Switch Connector, Solenoid Valve Connector, & Input Speed Sensor Connector
    G06494567Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the shift cable assembly (A).
    Fig 8: Identifying Shift Cable Assembly
    G06494568Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the output speed sensor connector (A).
    Fig 9: Identifying Output Speed Sensor Connector
    G06494569Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the oil cooler hoses (A).
    Fig 10: Identifying Oil Cooler Hoses
    G06494570Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the transaxle upper mounting bolts (A-2ea) and the starter motor mounting bolts (B-2ea).
    Fig 11: Identifying Transaxle Upper Mounting Bolts & Starter Motor Mounting Bolts
    G06494571Courtesy of KIA MOTORS AMERICA, INC.
  12. Install the special tools (09200-38001), the engine support fixture and the adapter on the engine assembly.
    Fig 12: Identifying Special Tools
    G06494572Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the transaxle mounting bracket bolts (A-4ea).
    Fig 13: Identifying Transaxle Mounting Bracket Bolts
    G06494573Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the steering joint assembly bolt (A). (Refer to HYDRAULIC POWER STEERING SYSTEM or ELECTRIC POWER STEERING )
    Fig 14: Identifying Steering Joint Assembly Bolt
    G06494574Courtesy of KIA MOTORS AMERICA, INC.
  15. Drain the transaxle fluid by removing the oil drain plug (A).
    Fig 15: Identifying Oil Drain Plug
    G06494575Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the under cover (A).
    Fig 16: Identifying Under Cover
    G06494576Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the front and rear roll stopper mounting bolts (A, B).
    Fig 17: Identifying Front Roll Stopper Mounting Bolt
    G06494577Courtesy of KIA MOTORS AMERICA, INC.
    Fig 18: Identifying Rear Roll Stopper Mounting Bolt
    G06494578Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the front wheels and tires. (Refer to TIRES/WHEELS/WHEEL ALIGNMENT )
  19. Remove the side cover in the driver's side.
  20. Remove the lower arm ball joint mounting nut, the stabilizer link mounting nut, and the tie rod end mounting nut from the front knuckles. (Refer to FRONT SUSPENSION SYSTEM )
  21. Disconnect the drive shafts (A, B) from the transaxle.
    Fig 19: Identifying Drive Shafts (1 Of 2)
    G06494579Courtesy of KIA MOTORS AMERICA, INC.
    Fig 20: Identifying Drive Shafts (2 Of 2)
    G06494580Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the muffler hanger rubber (A).
    Fig 21: Identifying Muffler Hanger Rubber
    G06494581Courtesy of KIA MOTORS AMERICA, INC.
  23. Supporting the sub frame (A) with a jack and the special tool (09624-38000), remove the mounting bolts. (Refer to FRONT SUSPENSION SYSTEM )
    Fig 22: Supporting Sub Frame With Jack & Special Tool (09624-38000)
    G06494582Courtesy of KIA MOTORS AMERICA, INC.
  24. Remove the torque converter cover.
  25. Remove the torque converter assembly mounting bolts (A-4ea).
    Fig 23: Identifying Torque Converter Assembly Mounting Bolts
    G06494583Courtesy of KIA MOTORS AMERICA, INC.
  26. Remove the transaxle lower mounting bolts.
    Fig 24: Identifying Transaxle Lower Mounting Bolts
    G06494584Courtesy of KIA MOTORS AMERICA, INC.
  27. Lowering the jack slowly, remove the transaxle.
    CAUTION: When removing the transaxle assembly, be careful not to damage any surrounding parts or body components.