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Home >> Kia >> 2009 >> Rio Base, Automatic >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Front Stabilizer Bar >> Installation

Front Stabilizer Bar: Installation

  1. Install the bushing (B) on the stabilizer bar (A).
    Fig 1: Identifying Bushing And Stabilizer Bar
    G04862833Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Bring clamp (C) of stabilizer bar (A) into contact with bushing (B).
  2. Install the bracket on the bushing (B).
  3. After tightening the bolts of the bushing bracket temporarily, install the bushing bracket on the opposite side.

    Tightening torque : 

    45-55 N.m (4.5-5.5 Kgf.m, 32-39 lb-ft)

  4. Install the six subframe mounting bolts, then the two engine mounting bolts (A, B).

    Tightening torque : 

    Engine mounting;

    50-65 N.m (5-6.5 Kgf.m, 36-47 lb-ft)

    Subframe mounting;

    95-120 N.m (9.5-12 Kgf.m, 68-86 lb-ft)

    Fig 2: Identifying Engine Mounting Bolts
    G04862830Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Identifying Sub-Frame Mounting Bolts
    G04862831Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the pressure pipe mounting bolt (A).

    Tightening torque : 

    55-65 N.m (5.5-6.5 Kgf.m, 39-47 lb-ft)

    Fig 4: Identifying Pressure Pipe Mounting Bolt
    G04862828Courtesy of KIA MOTORS AMERICA, INC.
  6. Connect between the return tube and hose (A).
    Fig 5: Identifying Return Hose And Tube
    G04862829Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be sure to connect between a tube and a hose as shown in the illustration.
    Fig 6: Identifying Tube And Hose Connection
    G04862838Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the two bolts (A) for the lower arm ball joint.

    Tightening torque : 

    100-120 N.m (10-12 Kgf.m, 72-86 lb-ft)

    Fig 7: Identifying Lower Arm Mounting Bolts
    G04862718Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the nut (B) on the stabilizer bar link (A).

    Tightening torque : 

    35-45 N.m (3.5-4.5 Kgf.m, 25-32 lb-ft)

    Fig 8: Identifying Stabilizer Bar Link And Nuts
    G04862796Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the tie rod end on the knuckle.
  10. Install the front wheel and tire (A) on the front hub (B).

    Tightening torque : 

    90-110 N.m (9-11 Kgf.m, 65-79 lb-ft)

    Fig 9: Identifying Front Wheel And Tire And Front Hub
    G04862793Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to do damage the hub bolts (C) then install the front wheel and tire (A).
  11. Refill the power steering fluid (PSF-3).
    CAUTION: After installation, bleed the air in the power steering system. Refer to REPLACING POWER STEERING FLUID .