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Home >> Kia >> 2009 >> Borrego Limited, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case Assembly >> Transfer Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Disconnect the battery (-) terminal.
    2. Fig 1: Disconnecting Battery (-) Terminal
    G06363950Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the front propeller shaft (A). (4WD)
    3. Fig 2: Identifying Front Propeller Shaft
    G06363951Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the front muffler (A) or muffler hanger rubber (B), by removing rear muffler (C).
    4. Fig 3: Removing Front Muffler
    G06363952Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Identifying Muffler Hanger Rubber
    G06363953Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Removing Rear Muffler
    G06363954Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the rear propeller shaft (A).
    5. Fig 6: Identifying Rear Propeller Shaft
    G06363955Courtesy of KIA MOTORS AMERICA, INC.
  5. Support the transmission assembly with a jack
  6. Remove the cross member (A).
    7. Fig 7: Identifying Cross Member
    G06363956Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the insulator support bracket (A).
    8. Fig 8: Identifying Insulator Support Bracket
    G06363957Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the 4WD ECU connector (A) or EMC connector (B).
    9. Fig 9: Identifying 4WD ECU Connector & EMC Connector
    G06363958Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the mounting bolts (A, B-4ea) and the transfer assembly.
    10. Fig 10: Identifying Mounting Bolts (1 Of 2)
    G06363959Courtesy of KIA MOTORS AMERICA, INC.
    Fig 11: Identifying Mounting Bolts (2 Of 2)
    G06363960Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the transfer assembly by lowering the supporting jack.
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