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Home >> Kia >> 2009 >> Borrego Limited, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case Assembly >> Transfer Assembly >> Repair Procedures >> Installation

Repair Procedures: Installation

  1. Lowering the vehicle or lifting up a jack, install the transfer assembly.
  2. Install the mounting bolts (A, B-4ea) and the transfer assembly.
    3. Fig 1: Identifying Transfer Assembly Mounting Bolts (1 Of 2)
    G06364008Courtesy of KIA MOTORS AMERICA, INC.
    Fig 2: Identifying Transfer Assembly Mounting Bolts (2 Of 2)
    G06364009Courtesy of KIA MOTORS AMERICA, INC.
  3. Connect the 4WD ECU connector (A) or EMC connector (B).
    Fig 3: Identifying 4WD ECU Connector & EMC Connector
    G06364010Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the rear propeller shaft (A).

    Tightening torque : 

    58.83~68.64Nm (6~7kgf.m, 43.39~50.63lb-ft)

    Fig 4: Identifying Rear Propeller Shaft
    G06364011Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the insulator support bracket (A).
    Fig 5: Identifying Insulator Support Bracket
    G06364012Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the cross member (A).
    Fig 6: Identifying Cross Member
    G06364013Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the front propeller shaft (A). (4WD)

    Tightening torque : 

    58.83~68.64Nm (6~7kgf.m, 43.39~50.63lb-ft)

    Fig 7: Identifying Front Propeller Shaft
    G06364014Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the rear muffler (C), muffler hanger rubber (B), and front muffler (A).
    Fig 8: Installing Rear Muffler
    G06364015Courtesy of KIA MOTORS AMERICA, INC.
    Fig 9: Installing Muffler Hanger Rubber
    G06364016Courtesy of KIA MOTORS AMERICA, INC.
    Fig 10: Installing Front Muffler
    G06364017Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the battery (-) terminal.
Fig 11: Installing Battery (-) Terminal
G06364018Courtesy of KIA MOTORS AMERICA, INC.
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