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Repair Procedures: Replacement

  1. Recover the refrigerant with a recovery/recycling/charging station.
  2. Drain the coolant. about 1 l  from the radiator.
  3. Remove the nuts (A), then disconnect the discharge line and condenser line from the condenser.

    Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.

    Fig 1: Condenser Line Nuts With Torque Specifications
    G06401217Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the condenser fan (Refer to the CONDENSER FAN ).
  5. Disconnect the upper hose (B) from the radiator (A).
    Fig 2: Identifying Upper Hose And Radiator
    G06401218Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the radiator fan.
  7. Remove the bolts (A), then remove the upper mount brackets (B) from the radiator.
    Fig 3: Upper Mount Brackets And Bolts With Torque Specifications
    G06401219Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the bolts (A), then remove the condenser (B) by lifting it up. Be careful not to damage the radiator and condenser fins when removing the condenser.
    Fig 4: Removing Condenser And Bolts
    G06401220Courtesy of KIA MOTORS AMERICA, INC.
  9. Install in the reverse order of removal, and note these items:
    1. If you're installing a new condenser, add refrigerant oil ND-OIL8.
    2. Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
    3. Be careful not to damage the radiator and condenser fins when installing the condenser.
    4. Be sure to install the lower mount cushions of condenser securely into the holes.
    5. Charge the system, and test its performance.
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