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Home >> Kia >> 2008 >> Spectra5 2.0 2, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle ( A4CF2) >> Automatic Transaxle System >> Differential >> Reassembly

Automatic Transaxle System: Differential: Reassembly

  1. Reassemble the spacer, side gear, washer, pinion and pinion shaft
    1. Connect the side gear with the spacer, and install the side gear into differential case.
      NOTE: Use a spacer of neutral thickness.
      0.037-0.039 in (0.93-1.00 mm) for a new side gear
    2. Connect the washer to the pinion and install them simultaneously at the point so that they may lock with the side gear.
      Fig 1: Installing Side Gear Into Differential Case
      G04864109Courtesy of KIA MOTORS AMERICA, INC.
    3. Insert the pinion shaft (A).
      Fig 2: Inserting Pinion Shaft
      G04864110Courtesy of KIA MOTORS AMERICA, INC.
    4. Check the side gear pinion backlash and install a proper spacer.

      Standard value: 0.00098-0.0059 in (0.025-0.150 mm)

      NOTE: Adjust backlashes at both sides to be within standard value.
      Fig 3: Checking Side Gear Pinion Backlash
      G04864111Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the lock pin (A).
    1. Install the lock pin. See Fig 4.
      Fig 4: Position For Installing Lock Pin
      G04864112Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the differential drive gear.

    Apply the ATF to the entire threads of the bolts. Tighten to specifications using the sequence. See Fig 5.

    Fig 5: Identifying Differential Drive Gear Bolts Tightening Sequence
    G04864113Courtesy of KIA MOTORS AMERICA, INC.
  4. Using the special tool (09493-2F200) and press, install the taper roller bearing (A).
    Fig 6: Identifying Special Tool (09493-2F200) And Taper Roller Bearing
    G04864114Courtesy of KIA MOTORS AMERICA, INC.