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Reduction Shift Fork Assembly

  1. If disassembled for parts replacement, assemble reduction shift fork assembly using new pin, roller and retainer assembly.
  2. Press pin, roller and retainer assembly in to bore in reduction shift fork until retainer passes completely through and snaps in place. Make sure that cam roller turns freely.
  3. Install two fork facings on reduction shift fork assembly.
  4. Engage reduction shift fork assembly with reduction hub and position in transfer case .
  5. Install output shaft, engaging output shaft end with input shaft bearings and output shaft spline with reduction hub.
Fig 1: Assembling Reduction Shift Fork Assembly Components
G00332452Courtesy of KIA MOTORS AMERICA, INC.
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