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Home >> Kia >> 2008 >> Sorento EX, 4WD, Automatic, A5SR1 >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case Assembly >> Transfer Case >> Reassembly >> Chain Drive

Chain Drive

  1. On work bench, next to transfer case assembly, position driven sprocket (with internal spline) at front output shaft end of case and drive sprocket (with smooth bore) at output shaft end.
  2. Assemble drive chain around sprockets.
  3. Grasp each sprocket, hold drive chain tight and parallel with transfer case, and install chain drive assembly over output shaft. It may be necessary to rotate driven sprocket slightly to engage splines on front output shaft.
  4. Install spacer on front output shaft. Install snap ring in shaft groove over spacer.
Fig 1: Assembling Chain Drive Components
G00332454Courtesy of KIA MOTORS AMERICA, INC.
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