LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2008 >> Rio Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Front Axle) >> Front Hub / Knuckle >> Removal

Front Hub / Knuckle: Removal

WARNING: This page is about a different car, the 2007 Kia Sedona and 2006 Kia Sedona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle and remove the wheel & tire assembly (A) from the front hub assembly (B).

    Tightening torque N.m (Kgf.m, lb-ft): 

    90-110 (9.0-11.0, 65-80)

    Fig 1: Identifying Wheel & Tire Assembly And Front Hub Assembly
    G04882386Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the wheel speed sensor & wire (A) by loosening the bolts.
    Fig 2: Identifying Wheel Speed Sensor & Wire And Bolts
    G04882421Courtesy of KIA MOTORS AMERICA, INC.
  3. Disconnect the brake hose (A) from the strut assembly.
    Fig 3: Identifying Brake Hose And Strut Assembly
    G04882422Courtesy of KIA MOTORS AMERICA, INC.
  4. Unstake the driveshaft lock nut using a chisel and hammer.
    Fig 4: Tapping Driveshaft Lock Nut
    G04882387Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Identifying Driveshaft Lock Nut
    G04882388Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the driveshaft lock nut (A).

    Tightening torque N.m (kgf.m, lb-ft): 

    245-275 (24.5-27.5, 177-199)

    Fig 6: Identifying Driveshaft Lock Nut
    G04882389Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the caliper assembly (A) from the knuckle and suspend it with wire.

    Tightening torque N.m (kgf, m, lb-ft): 

    85-100 (8.5-10.0, 61-72) 

    Fig 7: Identifying Caliper Assembly And Bolts
    G04882426Courtesy of KIA MOTORS AMERICA, INC.
    Fig 8: Suspending Caliper With Wire
    G04882427Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the split pin and castle nut from the tie rod end ball joint.

    Tightening torque N.m (Kgf.m, lb-ft): 

    60-80 (6.0-8.0, 43-58) 

    Fig 9: Identifying Split Pin And Castle Nut
    G04882390Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the tie rod end (A) from the knuckle using a SST (09568-4A000).
    Fig 10: Identifying Tie Rod End And Knuckle SST (09568-4A000)
    G04882391Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the split pin and lower arm bolt and nut (A).

    Tightening torque N.m (Kgf.m, lb-ft): 

    90-120 (9.0-12.0, 65-87) 

    Fig 11: Identifying Split Pin And Lower Arm Bolt
    G04882392Courtesy of KIA MOTORS AMERICA, INC.
  10. Using a plastic hammer, disconnect the driveshaft (A) from the front hub assembly (B).
    Fig 12: Tapping Driveshaft And Front Hub Assembly
    G04882431Courtesy of KIA MOTORS AMERICA, INC.
    Fig 13: Identifying Driveshaft
    G04882432Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the brake disc (A) from the front hub assembly.
    Fig 14: Identifying Brake Disc
    G04882433Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the knuckle from the strut assembly by loosening the bolts (A).

    Tightening torque N.m (kgf.m, lb-ft): 

    100-120 (10.0-12.0, 72-87) 

    Fig 15: Identifying Knuckle And Strut Assembly Bolts
    G04882434Courtesy of KIA MOTORS AMERICA, INC.