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Power Steering Oil Pump: Disassembly: Notes

WARNING: This page is about a different car, the 2007 Kia Sedona and 2006 Kia Sedona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove two bolts from the oil pump body (A), and then remove the suction pipe (B) and O-ring.
    Fig 1: Identifying Oil Pump Body And Suction Pipe
    G04805631Courtesy of KIA MOTORS AMERICA, INC.
  2. Loosen the four bolts and remove the oil pump cover assembly (A) and the gasket.
    Fig 2: Identifying Oil Pump Cover Assembly
    G04805632Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Identifying Oil Pump Cover Gasket
    G04805633Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the rotor and vanes.
    Fig 4: Identifying Rotor And Vanes
    G04805634Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the cam ring.
    Fig 5: Identifying Cam Ring
    G04805635Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the oil pump side plate (A).
    Fig 6: Identifying Oil Pump Side Plate
    G04805636Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the inner and outer O-ring (A).
    Fig 7: Identifying O-Ring
    G04805637Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When assembling, use a new gasket and O-ring.
  7. Mount the pump in a vise and remove the pulley (A) nut and the spring washer.
    Fig 8: Identifying Oil Pump Pulley
    G04805638Courtesy of KIA MOTORS AMERICA, INC.
  8. After removing the snap ring (A) of the shaft with snap ring pliers, remove the dust spacer.
    Fig 9: Identifying Snap Ring
    G04805639Courtesy of KIA MOTORS AMERICA, INC.
  9. Tap the rotor side of the shaft slightly with a plastic hammer (A) to remove the shaft (B).
    Fig 10: Tapping Rotor Side Of Shaft With Plastic Hammer
    G04805640Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the oil seal from the oil pump body.
    NOTE: When assembling, use a new oil seal.
  11. Remove the connector from the oil pump body, and take out the flow control valve (A) and the flow control spring (B).
    Fig 11: Identifying Control Valve And Control Spring
    G04805641Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the O-ring from the connector.
    CAUTION: Do not disassemble the flow control valve.