Engine (G4ED-GSL 1.6L): General: Specifications
GENERAL SPECIFICATIONS
| Description | Specifications | Limit | |
|---|---|---|---|
| 1.6L CVVT | |||
| General | |||
| Type | In-line, DOHC | ||
| Number of cylinders | 4 | ||
| Bore | 76.5 mm (3.0118 in) | ||
| Stroke | 87 mm (3.4252 in) | ||
| Total displacement | 1,599 cc (97.57 cu. in) | ||
| Compression ratio | 10.0: 1 | ||
| Firing order | 1-3-4-2 | ||
| Valve timing | |||
| Intake valve | Opens (BTDC) | -8° | |
| Closes (ABDC) | 60° | ||
| Exhaust valve | Opens (BBDC) | 46° | |
| Closes (ATDC) | 10° | ||
| Cylinder head | |||
| Flatness of gasket surface | Less than 0.03 mm (0.0012 in) | 0.1 mm (0.0039 in) | |
| Flatness of manifold mounting surface | Intake | Less than 0.15 mm (0.0059 in) | 0.2 mm (0.0079 in) |
| Exhaust | Less than 0.15 mm (0.0059 in) | 0.2 mm (0.0079 in) | |
| Valve guide hole diameter (Intake, Exhaust) | STD | 11.000-11.018 mm (0.4331-0.4338 in) | |
| 0.05 OS | 11.050-11.068 mm (0.4350-0.4357 in) | ||
| 0.25 OS | 11.250-11.268 mm (0.4429-0.4436 in) | ||
| 0.50 OS | 11.500-11.518 mm (0.4528-0.4535 in) | ||
| Intake valve seat ring hole diameter | STD | 30.400-30.421 mm (1.1968-1.1977 in) | |
| 0.3 OS | 30.700-30.721 mm (1.2087-1.2095 in) | ||
| 0.6 OS | 31.000-31.021 mm (1.2205-1.2213 in) | ||
| Exhaust valve seat ring hole diameter | STD | 27.000-27.021 mm (1.0630-1.0638 in) | |
| 0.3 OS | 27.300-27.321 mm (1.0748-1.0756 in) | ||
| 0.6 OS | 27.600-27.621 mm (1.0866-1.0874 in) | ||
| Camshaft | |||
| Cam height | Intake | 43.7492-43.9492 mm (1.72241-1.73028 in) | |
| Exhaust | 44.1494-44.3494 mm (1.73816-1.74604 in) | ||
| Journal outer diameter (Intake, Exhaust) | 26.964-26.980 mm (1.0616-1.0622 in) | ||
| Camshaft cap oil clearance | 0.02-0.061 mm (0.0008-0.0024 in) | 0.1 mm (0.0039 in) | |
| End play | 0.10-0.20 mm (0.0039-0.0079 in) | ||
| Valve | |||
| Valve length | Intake | 91.8 mm (3.6142 in) | |
| Exhaust | 92.4 mm (3.6378 in) | ||
| Stem outer diameter | Intake | 5.965-5.980 mm (0.2348-0.2354 in) | |
| Exhaust | 5.950-5.965 mm (0.2343-0.2348 in) | ||
| Face angle | 45°-45°30' | ||
| Thickness of valve head (margin) | Intake | 1.1 mm (0.0433 in) | 0.8 mm (0.0315 in) |
| Exhaust | 1.3 mm (0.0512 in) | 1.0 mm (0.0394 in) | |
| Valve stem to valve guide clearance | Intake | 0.02-0.05 mm (0.0008-0.0020 in) | 0.10 mm (0.0039 in) |
| Exhaust | 0.035-0.065 mm (0.0014-0.0026 in) | 0.15 mm (0.0059 in) | |
| Valve guide | |||
| Length | Intake | 36.3-36.7 mm (1.4291-1.4449 in) | |
| Exhaust | 39.3-39.7 mm (1.5472-1.5630 in) | ||
| Valve seat | |||
| Width of seat contact | Intake | 0.8-1.2 mm (0.0315-0.0472 in) | |
| Exhaust | 1.3-1.7 mm (0.0512-0.0669 in) | ||
| Seat angle | Intake | 45°-45°30' | |
| Exhaust | 45°-45°30' | ||
| Valve spring | |||
| Free length | 44.0 mm (1.7323 in) | ||
| Load | 21.6±1.1 kg/35 mm(47.6±2.4 lb/1.3780 in) | ||
| 45.1±2.2kg/27.2 mm(99.4±4.9 lb/1.0709 in) | |||
| Out of squareness | Less than 1.5° | 3° | |
| Cylinder block | |||
| Cylinder bore | 76.50-76.53 mm (3.0118-3.0130 in) | ||
| Flatness of gasket surface | Less than 0.05 mm (0.0020 in) | ||
| Piston | |||
| Piston outer diameter | 76.47-76.50 mm (3.0106-3.0118 in) | ||
| Piston to cylinder clearance | 0.020-0.040 mm (0.0008-0.0016 in) | ||
| Ring groove width | No. 1 ring groove | 1.230-1.255 mm (0.0484-0.0494 in) | |
| No. 2 ring groove | 1.230-1.255 mm (0.0484-0.0494 in) | ||
| Oil ring groove | 2.030-2.055 mm (0.0799-0.0809 in) | ||
| Piston ring | |||
| Side clearance | No.1 ring | 0.04-0.085 mm (0.0016-0.0033 in) | 0.1 mm (0.0039 in) |
| No. 2 ring | 0.04-0.085 mm (0.0016-0.0033 in) | 0.1 mm (0.0039 in) | |
| Oil ring | 0.08-0.175 mm (0.0031-0.0069 in) | ||
| End gap | No. 1 ring | 0.15-0.30 mm (0.0059-0.0118 in) | 1.0 mm (0.0394 in) |
| No. 2 ring | 0.35-0.50 mm (0.0138-0.0197 in) | 1.0 mm (0.0394 in) | |
| Oil ring | 0.20-0.70 mm (0.0079-0.0276 in) | 1.0 mm (0.0394 in) | |
| Piston pin | |||
| Piston pin outer diameter | 18.001-18.007 mm (0.7087-0.7089 in) | ||
| Piston pin hole inner diameter | 18.016-18.021 mm (0.7093-0.7095 in) | ||
| Piston pin hole clearance | 0.011-0.018 mm (0.0004-0.0007 in) | ||
| Connecting rod small end hole inner diameter | 17.974-17.985 mm (0.7076-0.7081in) | ||
| Connecting rod small end hole clearance | -0.033 to 0.016 mm (-0.0013 to 0.0006 in) | ||
| Piston pin press- in load | 500-1,500 kg (1,102-3,306 lb) | ||
| Connecting rod | |||
| Connecting rod big end inner diameter | 48.000-48.018 mm (1.8898-1.8905 in) | ||
| Connecting rod bearing oil clearance | 0.018-0.036 mm (0.0007-0.0014 in) | ||
| Side clearance | 0.10-0.25 mm (0.0039-0.0098 in) | 0.4 mm (0.0157 in) | |
| Crankshaft | |||
| Main journal outer diameter | 49.950-49.968 mm (1.9665-1.9672 in) | ||
| Pin journal outer diameter | 44.954-44.972 mm (1.7698-1.7705 in) | ||
| Main bearing oil clearance | No. 1, 2, 4, 5 | 0.022-0.040 mm (0.0009-0.0016 in) | 0.1 mm (0.0039 in) |
| No. 3 | 0.028-0.046 mm (0.0011-0.0018 in) | 0.1 mm (0.0039 in) | |
| End play | 0.05-0.175 mm (0.0020-0.0069 in) | 0.2 mm (0.0079in) | |
| Flywheel | |||
| Runout | 0.1 mm (0.0039 in) | 0.13 mm (0.0051in) | |
| Oil pump | |||
| Side clearance | Inner rotor | 0.040-0.085 mm (0.0016-0.0033 in) | |
| Outer rotor | 0.040-0.090 mm (0.0016-0.0035 in) | ||
| Body clearance | 0.060-0.090 mm (0.0024-0.0035in) | ||
| Relief valve opening pressure | 500±49.0 kPa (5.1±0.5 kg/cm2 , 72.5±7.1 psi) | ||
| Relief spring | Free length | 46.6 mm (1.8346 in) | |
| Load | 6.1±0.4 kg/40.1 mm (13.4±0.9 lb/1.5787 in) | ||
| Engine oil | |||
| Oil quantity (Total) | 3.3 L (3.49 US qt, 2.90 Imp qt) | ||
| Oil quantity (Oil pan) | 3.0 L (3.17 US qt, 2.64 Imp qt) | ||
| Oil quantity (Oil filter) | 0.3 L (0.32 US qt, 0.26 Imp qt) | ||
| Oil quality | Above SJ/SL | ||
| Oil pressure (Idle) | 107.8 kPa (1.1 kg/cm2 , 15.6 psi) | ||
| Cooling system | |||
| Cooling method | Forced circulation with cooling fan | ||
| Coolant quantity | 5.5-5.8L (5.81-6.13 US qt, 4.84-5.10 Imp qt) | ||
| Thermostat | Type | Wax pellet type | |
| Opening temperature | 82±1.5°C (179.6±2.7°F) | ||
| Pull opening temperature | 95°C (203°F) | ||
| Radiator cap | Main valve opening pressure | 93.16-122.58 kPa (0.95-1.25 kg/cm2 , 13.51-17.78 psi) | |
| Vacuum valve opening pressure | 0.98-4.90 kPa (0.01-0.05 kg/cm2 , 0.14-0.71 psi) | ||
| Water temperature sensor | |||
| Type | Thermistor type | ||
| Resistance | 20°C (68°F) | 2.45±0.14 kΩ | |
| 80°C (176°F) | 0.3222 kΩ | ||