Disassembly & Reassembly
- Disconnect the "M" terminal (A) on the magnet switch assembly. See Fig 1.
- After loosening the 2 screws (A), detach the magnet switch assembly (B). See Fig 2.
- Loosen the brush holder mounting screw (A) and through bolts (B). See Fig 3.
- Remove the rear bracket (A) and brush holder assembly (B). See Fig 4.
- Remove the yoke (A) and armature (B). See Fig 5.
- Remove the lever plate (A) and planetary shaft packing (B). See Fig 6.
- Disconnect the planetary gear (A). See Fig 7.
- Disconnect the planetary shaft assembly (A) and lever (B). See Fig 8.
- Press the stop ring (A) using a socket (B). See Fig 9.
- After removing the stopper (A) using stopper pliers (B). See Fig 10
- Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft. See Fig 11.
- Reassembly is the reverse of disassembly.
NOTE:
Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C). See Fig 12.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.
Courtesy of KIA MOTORS AMERICA, INC.