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TCM Reprogram W/3.8L (TRA 021R)

Publication date: 2009-10-01
Reference number: TRA 021R

TCM REPROGRAM W/3.8L

TCM REPROGRAM W/3.8L

TECHNICAL SERVICE BULLETIN

Reference Number(s): TRA 021r, Date of Issue:  October 01, 2009
KIA: 2007-2009 Sorento (BL)
GROUP: Transmission/Driveline

SERVICE INFORMATION

This service bulletin provides information related to the Transmission Control Module (TCM) upgrade for 2007-2009 Sorento (BL) models. Some 2007-2009 Sorento (BL) vehicles with a 3.8L engine may experience a "bumping" symptom during engagement of the damper clutch (torque converter lock-up clutch), and a "bucking" symptom when the damper clutch is fully engaged.

To correct this condition, the TCM should be reprogrammed using the GDS download as described in this bulletin.

SERVICE INFORMATIION

Bumping  4th/5th gear
  • Vehicle Speed: 28~36 mph (4th gear); 42~45 mph (5th gear)
  • Accelerator pedal depressed 18-22% (Slight acceleration)
  • Engine Speed: 1300~1740 rpm
Bucking  4th gear
  • Vehicle Speed: 28~36 mph
  • Accelerator pedal depressed below 10% (Constant speed)
  • Engine Speed: 1100~1400 rpm
5th gear
  • Vehicle Speed: 34~44 mph
  • Accelerator pedal depressed below 10% (Constant speed)
  • Engine Speed: 1100~1400 rpm
BUMPING AND BUCKLING

K-Line Communication Production Dates: 6-14-2006 through October, 2006
CAN Communication Production Dates: November 2006 and later
NOTE: Global Diagnostic System (GDS) users should access the "Notice" function from the GDS Main Screen for instructions regarding ECU upgrade events.

File Under: Trans/Driveline  

NOTE:
  • A fully charged battery is necessary before TCM upgrade can take place. DO NOT connect a battery charger to the vehicle during TCM upgrade. Make sure the blower motor is 'OFF' during TCM upgrade.
  • All TCM upgrades must be done with the ignition key in the 'ON' position.
  • Be careful not to disconnect any cables connected to the vehicle or GDS during the TCM upgrade procedure.
  • DO NOT start the engine during TCM upgrade.
  • DO NOT turn the ignition key 'OFF' or interrupt the power supply during TCM upgrade.
  • When the TCM upgrade is completed, turn the ignition key 'OFF' and wait 20 seconds before starting the engine.
  • ONLY use approved TCM upgrade software designated for the correct model, year and engine size. Failure to do so may create other driveability issues due to the use of the incorrect TCM calibration.

ROM ID INFORMATION TABLE

ROM ID INFORMATION

TCM ROM ID Diagnostic Interface/Engine Size
Current New
95440 4C400 TBL0C38NCA
TBL0C38NCB
TBL0C38N15 K-Line (3.8L)
TBL0C38NCC TBL0C38N10
95440 4C410 TBL0C38NCD TBL0C38N11 CAN-bus (2008MY)
TBL0C38NCE
TBL0C38NCF
TBL0C38NCG
TBL0C38N12
95440 4C411 TBL0C38NE1 TBL0C38N13
TBL0C38NE2 TBL0C38N14
  1. Connect the power supply cable to the GDS tool.
    NOTE: If attempting to perform the TCM upgrade with the power supply cable disconnected from the GDS tool, be sure to check that the GDS tool is fully charged before TCM upgrade. If the GDS tool is not fully charged, failure to perform the TCM upgrade may occur. Therefore, it is strongly recommended that the power supply connector be connected to the GDS tool.
  2. Connect the USB cable between the Vehicle Communications Interface (VCI) and the GDS tool.
    NOTE: When performing the TCM upgrade using the GDS tool, wireless communication between the VCI and GDS tool is not available. Therefore, be sure to connect the USB cable between the VCI and the GDS tool.
    G08446084
  3. Connect the Main 16-pin DLC cable (GHDM - 241000) to the VCI.
  4. Connect the Main 16-pin DLC cable (GHDM - 241000) to the OBD-II connector, located under the driver's side of the instrument panel.
  5. With the ignition key ON, turn ON the VCI and GDS tool. Access the GDS vehicle identification number (VIN) screen and configure the vehicle using manual VIN entry.
    NOTE: Global Diagnostic System (GDS) users should access the "Notice" function from the GDS Main Screen for instructions regarding ECU upgrade events.
  6. At the GDS Main Screen, select ECU UPGRADE from the menu buttons located on the bottom of the screen Next, select Auto Mode, AT  .
  7. Perform the TCM upgrade in accordance with normal GDS tool ECU upgrade procedures.
    NOTE: Do NOT attempt to perform a Manual Mode TCM upgrade unless Auto Mode fails. Always follow the instructions given on the GDS tool in either Auto or Manual mode. See table for Manual Mode passwords. In addition, a TCM reset is required if Auto Mode fails; refer to the table below for procedure.

    *MANUAL MODE TCM UPGRADE PASSWORDS 

    TCM UPGRADE PASSWORDS

    Manual Mode Menu Item Diagnostic Interface TCM Reset Procedure Password
    BL F/L 3.8: 95440 - 4C400 [TBL0C38NCA/B] K-Line (3.8L)
    1. Turn the Ignition Key OFF.
    2. Remove the ECM fuse from the engine compartment fuse/relay box for 10 seconds, then re-install the fuse.
    3. Turn the ignition key ON.
    4400
    BL F/L 3.8: 95440 - 4C400 [TBL0C38NCC] 4401
    BL F/L 3.8: 95440 - 4C410 [TBL0C38NCD] CAN-bus (3.8L)
    1. Turn the Ignition Key OFF for 10 seconds
    2. Turn the Ignition Key ON
    4410
    BL F/L 3.8: 95440 - 4C410 [TBL0C38NCE/F/G] 4411
    BL F/L 3.8: 95440 - 4C411 [TBL0C38NE1] 4412
    BL F/L 3.8: 95440 - 4C411 [TBL0C38NE2] 4413
    Select the correct upgrade event for the diagnostic interface using the Current ROM ID from the ROM ID Information Table contained in this bulletin 
    * Do NOT perform Manual Mode TCM upgrade unless Auto Mode fails. 
  8. Follow the procedures displayed on the GDS screen to complete the ECU Upgrade process. Return to the GDS main screen when complete.
  9. Check for (and clear) any Diagnostic Trouble Codes (DTCs) in the Engine, Trans, and ABS/ESC ECUs.
  10. Perform the TCU SUB ROM RESET and adaptive value reset procedure in accordance with Trans/Drive TSB 017, steps 26-30.
  11. Confirm proper shift points of A/T units after reprogramming to reduce customer complaints of excessive shift shock and improper shift points.

AFFECTED PRODUCTION RANGE

2007 ~ 2009MY Sorento (BL) vehicles with 3.8L engine

WARRANTY CLAIM INFORMATION

WARRANTY CLAIM INFORMATION

Claim Type Causal P/N Qty. N Code C Code Repair Description Labor Op Code Time Related Parts Qty.
W 95440 4C400 0 N21 C40 (TSB-TCM Reprogram (K-Line) 3.8L) 95440F06 0.3 NA 0
95440 4C410 (TSB-TCM Reprogram (CAN) 3.8L) 95440F07 0.2

Only one labor operation may be claimed.