Power Steering Gear Box: Disassembly

Remove the feed tubes (A) from the steering gear box.

Fig 1: Identifying Feed Tubes
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Loosen the lock nut (A) and then unscrew the toe-rod end (B) and lock nut from the tie-rod.

Fig 2: Identifying Lock Nut And Tie Rod End
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Remove the bellows clip (A) and band (B) and then pull the bellows (C) away from the end of the tie-rod.

Fig 3: Identifying Clip And Band
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Unscrew the tie-rod (B) from the rack bar (A).

Fig 4: Identifying Tie-Rod At Rack Bar
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Remove the lock nut (A) and yoke plug (B) and then pull out the yoke spring (C) and support yoke (D).

Fig 5: Identifying Lock Nut, Yoke Plug, Yoke Spring And Support Yoke
Courtesy of KIA MOTORS AMERICA, INC.
Remove the dust packing (A) and cap (B).

Fig 6: Identifying Dust Packing And Cap
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Remove the snap ring (A) from the pinion housing.

Fig 7: Identifying Snap Ring
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Remove the pinion plug (A) and lock nut (B).

Fig 8: Identifying Pinion Plug And Lock Nut
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Pull the pinion assembly (A) out of the pinion housing.

Fig 9: Pulling Pinion Assembly Out Of Pinion Housing
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Remove the oil seal (A) and bearing (B) from the valve assembly.

Fig 10: Identifying Oil Seal And Bearing
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Unscrew the rack bush (A) from the rack housing.

Fig 11: Identifying Rack Bush
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Pull the rack bar (A) out of the rack housing.

Fig 12: Identifying Rack Bar
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