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Home >> Kia >> 2007 >> Rio Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Engine Overhaul >> Cylinder Head Assembly >> Reassembly

Cylinder Head Assembly: Reassembly

NOTE:
  • Thoroughly clean all parts to be assembled.
  • Before installing the parts, apply fresh engine oil to all sliding and rotating surface.
  • Replace oil seals with new ones.
  1. Install the valves.
    1. Install the spring seats.
    2. Using the SST (09222 - 22001), push in a new oil seal.
      NOTE: Do not reuse old valve stem oil seals.
      Incorrect installation of the seal could result in oil leakage past the valve guides.
      • 1.6 CVVT 
        Fig 1: Installing Oil Seal
        G04861718Courtesy of KIA MOTORS AMERICA, INC.
    3. Install the valve, valve spring and spring retainer.
      NOTE: Place the valve springs so that the side coated with enamel faces toward the valve spring retainer and then installs the retainer.
    4. Using the SST (09222 - 28000, 09222 - 28100), compress the spring and install the retainer locks. After installing the valves, ensure that the retainer locks are correctly in place before releasing the valve spring compressor.
      • 1.6 CVVT 
        Fig 2: Identifying SST (09222 - 28000, 09222 - 28100)
        G04861719Courtesy of KIA MOTORS AMERICA, INC.
    5. Lightly tap the end of each valve stem two or three times with the wooden handle of a hammer to ensure proper seating of the valve and retainer lock.
      • 1.6 CVVT 
        Fig 3: Seating Valve And Retainer Lock
        G04861720Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the HLA (Hydraulic Lash Adjusters. Check that the HLA rotates smoothly by hand.
    Fig 4: Identifying HLAs
    G04861700Courtesy of KIA MOTORS AMERICA, INC.