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Home >> Kia >> 2007 >> Rio Base, Standard >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Driveshaft >> Front Driveshaft >> Reassembly

Front Driveshaft: Reassembly

  1. Wrap tape around the drive shaft splines (UTJ side) to prevent damage to the boots.
  2. Apply grease to the joint (BJ) boot on the side of wheel and install the boots.
  3. Install the bands to both boots.
    Fig 1: Identifying Bands To Both Boots
    G04805285Courtesy of KIA MOTORS AMERICA, INC.
  4. Using clamp, secure the boot bands.

    Clearance (A): 2.0 mm (0.079 in.) or less 

    Fig 2: Identifying Boot Bands Clearance Specifications
    G04862741Courtesy of KIA MOTORS AMERICA, INC.
  5. To install the dynamic damper, keep the BJ shaft in a straight line and secure the dynamic damper with the dynamic damper bands.

    Standard Value mm (in) : 

    1.6 GSL: 405.0 ± 3 (15.94 ± 0.118)

    Fig 3: Identifying Dynamic Damper
    G04862742Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the UTJ boot bands and UTJ boot.
  7. Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
    Fig 4: Identifying Alignment Marks Spider Assembly And Snap Ring
    G04805288Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Identifying Alignment Marks Spider Assembly And Driveshaft Splines
    G04805289Courtesy of KIA MOTORS AMERICA, INC.
  8. Add the specified grease to the joint (UTJ) boot as mush as wiped away at inspection.
  9. Install the boots.
  10. To control the air in the UTJ boot, keep the specified distance between the boot bands when they are tightened.
    STANDARD VALUE (A)

    Items Standard(A) mm(in)
    LH RH
    1.6 GSL 504.1 ± 2 (19.84 ±0.078) 792.0 ± 2 (31.18 ±0.078)
    Fig 6: Identifying Boot Bands Distance Specifications
    G04862745Courtesy of KIA MOTORS AMERICA, INC.
  11. Install both sides of the boot bands.
    Fig 7: Identifying Boot Bands
    G04805291Courtesy of KIA MOTORS AMERICA, INC.
    Fig 8: Installing Bands
    G04862747Courtesy of KIA MOTORS AMERICA, INC.