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COMPRESSOR AND MAGNETIC CLUTCH (for 4WD): Installation

WARNING: This page is about a different car, the 2006 Lexus IS 350 and 2006 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.
  1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH 
    1. Using an E8 "torx " socket, install the compressor with the stud bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Fig 1: Identifying Compressor Stud Bolt
      G04048489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily tighten the cooler compressor with magnetic clutch assembly with the 2 bolts and nut.
  2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY (See  INSTALLATION   ) 
  3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE (See  INSTALLATION   ) 
    Fig 2: Identifying Magnetic Clutch Assembly And Bolts, Nut
    G04048490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY 
    1. Install a new oil filter bracket gasket and the oil filter bracket sub-assembly with the 2 nuts and bolt.

      Torque: 

      21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 3: Identifying Oil Filter Bracket
      G04048491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector and install the wire harness with the 2 clamps.
    Fig 4: Identifying Connector
    G04048492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL OIL FILTER BRACKET 
    1. Install the oil filter bracket with the bolt and nut.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the compressor.
    Fig 5: Identifying Filter Bracket, Bolt And Nut
    G04048493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH 
    1. Install the compressor with the bolts and nut.

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the compressor.
    Fig 6: Identifying Compressor And Bolts
    G04048494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL V-RIBBED BELT (See  INSTALLATION  ) 
  8. INSTALL UNDER ENGINE COVER 
  9. CHARGE REFRIGERANT (See  REPLACEMENT   ) 
  10. WARM UP ENGINE (See  REPLACEMENT   ) 
  11. CHECK FOR LEAKAGE OF REFRIGERANT (See  REPLACEMENT   ) 
  12. INSTALL NO. 1 INLET AIR CLEANER (See  INSTALLATION  ) 
  13. INSTALL V-BANK COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  14. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
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