UNDERDRIVE Clutch: Reassembly

Install the O-ring(two).
Install the underdrive clutch piston.
Install the clutch return spring.
Install the O-ring.
Install the clutch spring retainer.
Install the clutch spring retainer snap ring using the special tool(09453 - 21000).

Fig 1: Installing Clutch Spring Retainer Snap Ring Using Special Tool
Courtesy of KIA MOTORS AMERICA, INC.

NOTE: Hold the 2 clutch discs together, and slide them a little, If there is a gap, they are wave discs.

Fig 2: Holding Clutch Discs
Courtesy of KIA MOTORS AMERICA, INC.
Align the teeth of the clutch plate, the clutch disc and the clutch reaction plate (fig.A), and hold the under-drive clutch(fig.B).
CAUTION: Dip the clutch disc in ATF sufficiently before assembly.

Fig 3: Aligning Teeth Of Clutch Plate
Courtesy of KIA MOTORS AMERICA, INC.
Install the clutch reaction plate in the direction on figure.
Install the snap ring.
Check the gap between the snap ring and the reaction plate.
Standard value

F5A51-3: 0.063 - 0.071in(1.6 - 1.8mm)

Fig 4: Installing Clutch Reaction Plate In Direction On Figure
Courtesy of KIA MOTORS AMERICA, INC.
If the gap deviates from standard value, choose a proper snap ring(15 sizes).

Fig 5: Identifying Gap Deviates From Standard Value
Courtesy of KIA MOTORS AMERICA, INC.
Install the underdrive clutch assembly on the input shaft.

Fig 6: Installing Underdrive Clutch Assembly On Input Shaft
Courtesy of KIA MOTORS AMERICA, INC.
Install the snap ring on the input shaft.