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Home >> Kia >> 2006 >> Amanti >> Repair and Diagnosis >> Engine Mechanical >> Timing Belt >> 3.5L Engine >> Main Moving System >> Crank Shaft >> Reassembly

Crank Shaft: Reassembly

  1. Install a grooved main bearing (upper bearing) on the cylinder block side.
  2. Install a grooveless main bearing (lower bearing) on the main bearing cap side.
  3. Install the crankshaft. Apply engine oil to journal and pin.
  4. Install the bearing caps with the arrow mark directed toward the front of the engine. Cap number must be correct.
  5. Tighten the main bearing cap bolts to the specified torque.

    Tightening torque

    Main bearing cap bolts :

    68.6-78.5 Nm (7.0-8.0 kg.m, 50.6-57.9 lb.ft)

    Fig 1: Positioning Main Cap Bearings
    G00325627Courtesy of KIA MOTORS AMERICA, INC.
  6. Cap bolts should be tightened evenly in stages 4 to 5 increments before they are tightened to the specified torque.
  7. Make certain that crankshaft turns freely and check the end play of the crankshaft.

    Crankshaft end play

    Standard : 0.070-0.250mm (0.0028-0.0098 in.)

    Limit : 0.35 mm (0.014 in.)

    Fig 2: Measuring Crankshaft End Play
    G00325628Courtesy of KIA MOTORS AMERICA, INC.
  8. Using special tool (09231-33000), install the rear oil seal in oil seal case.
  9. Apply sealant to the area shown in the illustration. Install the oil seal case in the cylinder block.

    Tightening torque

    Oil seal case bolt :

    9.8-11.8 Nm (1.0-1.2 kg.cm, 7.2-8.7 lb.ft)

    Fig 3: Installing Oil Seal
    G00325629Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Sealing Oil Seal Case
    G00325630Courtesy of KIA MOTORS AMERICA, INC.
  10. Tighten the rear plate to the specified torque.

    Tightening torque

    Rear plate : 9.8-11.8 Nm (1.0-1.2 kg.m, 7.2-8.7 lb.ft)

  11. Tighten the drive plate and the adapter plate (A/T).

    Tightening torque

    Drive plate and adapter plate bolt :

    71.6-75.5 Nm (7.3-7.7 kg.m, 52.8-55.7 lb.ft)

Fig 5: Tightening Drive Plate
G00325631Courtesy of KIA MOTORS AMERICA, INC.