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Home >> Kia >> 2005 >> Sedona LX >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 3.5L Engine >> Intake And Exhaust System And Catalytic Converter >> Intake Manifold >> Installation

Intake Manifold: Installation

  1. After replacing the intake manifold gasket, install the surge tank tightening the specified torque.

    Tightening torque:

    19.6-22.6 N.m

    (200-230 kg-cm, 14.5-16.6 lb. ft)

    Fig 1: Installing Surge Tank
    G00320655Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the delivery pipe and injector assembly to the intake manifold.
    CAUTION: Check the interference between the injector and injector hole in intake manifold.
  3. Install the surge tank stay.
    Fig 2: Installing Surge Tank Stay
    G00320656Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the fuel injector connector and wiring harness.
  5. Connect the high pressure fuel hose.
  6. Connect the various vacuum hose.
  7. Connect the PCV valve hose and brake booster hose.
  8. Install the idle speed actuator.
  9. Installation of thermostat.
    1. Install the water outlet fitting gasket which is attached to thermostat at housing.

      Align the arrangement mark on thermostat at housing with jiggle valve.

    2. Smear the sealant on cooling water temperature sensor and cooling water temperature gauge unit.
  10. Install the air hose.
  11. Install the accelerator cable.
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