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Home >> Kia >> 2004 >> Spectra Base, 1.8 2, Standard >> Repair and Diagnosis >> Steering >> Mechanical Power Steering System >> Components >> Power Steering Oil Pump >> Reassembly

Power Steering Oil Pump: Reassembly

  1. Install the flow control spring, the flow control valve and the connector in to the pump body.
    Fig 1: Installing Oil Pump Flow Control Valve
    G00333717Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the oil seal in the pump body by using the special tool (09222-32100).
    Fig 2: Installing Oil Pump Oil Seal
    G00333718Courtesy of KIA MOTORS AMERICA, INC.
  3. After inserting the shaft assembly (A) into the pump body, install the dust spacer (B) and snap ring (C).
    Fig 3: Installing Shaft Assembly Into Pump Body
    G00333719Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Installing Dust Spacer & Snap Ring Into Pump Body
    G00333720Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the pump pulley (A).
    Fig 5: Installing Power Steering Pump Pulley
    G00333721Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the spring (A) and inner O-ring (B).
    Fig 6: Installing Spring And Inner O-Ring Into Pump Body
    G00333722Courtesy of KIA MOTORS AMERICA, INC.
  6. Insert the outer O-ring in the oil pump side plate and then install it in the pump body.
  7. After inserting the lock pin into the groove of the front housing, install the cam ring attending to the direction.
    Fig 7: Installing Cam Ring
    G00333723Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the rotor.
  9. Install vanes (A) so that the rounded edges face outward.
    Fig 8: Installing Rotor Vanes
    G00333724Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the gasket and oil pump cover assembly.
  11. Install the suction pipe and O-ring.
Fig 9: Installing Suction Pipe & O-Ring
G00333725Courtesy of KIA MOTORS AMERICA, INC.