System Inspection
Check Fuel Line Pressure
- Start the engine with the fuel pump disconnected to reduce the internal pressure of the fuel lines and hoses, and wait until it stops by itself.CAUTION: Be sure to reduce the fuel pressure before disconnecting the fuel main pipe and hose, otherwise fuel will spill out.
- Disconnect the battery negative (-) terminal and then connect the fuel pump harness connector.
- Using the fuel pressure gauge, adaptor and connector, install the fuel-pressure gauge to the fuel delivery pipe.
- Connect the battery's negative (-) terminal.
- Check that there is no fuel leak from the pressure gauge or connections.
- Disconnect the vacuum hose from the pressure regulator and plug the hose end. Measure the fuel pressure at idle.
- Specification: 320~350 kPa (3.26~3.57 kg/cm2 , 46.4~50.7 psi)
- Measure the fuel pressure when the vacuum hose is connected to the pressure regulator (while engine is running).
- Specification: 250~280 kPa (2.55~2.86 kg/cm2 , 36.3~40.6 psi)
- Is the fuel pressure OK?
YES
- Go to "Check Engine Compression" procedure.
NO
- If fuel pressure is too low, check fuel filter for blockage or fuel pump.
- If fuel pressure is too high, check fuel pump.
Check Engine Compression
- Start the engine and wait until the engine coolant temperature reaches 80~95°C (176~205°F).
- Start the engine and disconnect the spark plug cables.
- Remove the spark plugs.
- Crank the engine to remove any foreign material in the cylinders.
- Insert the compression gauge into the spark plug hole.
- Depress the accelerator pedal to open the throttle fully.
- Insert the compression gauge into the spark plug hole.
- Crank the engine and read the gauge.
- Specification: 1,275 kPa (13.0 kg/cm2 ,185 psi)
- Limit: 1,128 kPa (11.5 kg/cm2 ,164 psi)
- Check that the pressure differences of the cylinders are below the limit.
- Specification: 100 kPa (1.0 kg/cm2 ,14 psi)
- Is a cylinder's compression or pressure differential outside the specification?
YES
- add a small amount of oil through the spark plug hole, and repeat above steps.
- If the addition of oil causes the compression to rise, the cause is a worn or damaged piston ring or cylinder inner surface.
- If the compression remains the same, the cause is a burnt or defective valve seat, or pressure is leaking from the gasket.
NO
- Engine compression is OK.
- Possibility of defective ECM. Temporarily test with a new ECM and check for proper operation.
If problem is corrected, replace ECM and go to "VERIFICATION OF VEHICLE REPAIR " procedure.