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Home >> Kia >> 2004 >> Magentis SE, 2.4 6 >> Repair and Diagnosis >> Steering >> Power Steering Systems >> Mechanical Power Steering System >> Power Steering Oil Pump >> Assembly

Power Steering Oil Pump: Assembly

  1. Install the oil pump switch.
  2. Install the flow control valve spring, valve and connector in the pump body.
    NOTE: Apply a thin coat of power steering fluid to all parts including the oil seal and O-ring.
  3. Using special tool (09222-32100), install the oil seal into the pump body.
    Fig 1: Installing Oil Seal
    G00328285Courtesy of KIA MOTORS AMERICA, INC.
  4. Gently insert the shaft assembly and install the snap ring.
    Fig 2: Installing Shaft Assembly & Snap Ring
    G00328286Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the pump pulley with woodruff key in place.
  6. Install the spring and the inner and outer O-rings.
  7. Install the front side plate.
    Fig 3: Installing Front Side Plate
    G00328287Courtesy of KIA MOTORS AMERICA, INC.
  8. Insert the pins into the pin grooves of the front housing, then install the cam ring, paying attention to its direction.
    Fig 4: Installing Cam Ring
    G00328288Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the rotor with its punch marked side facing towards the front side plate.
  10. Install the vane plates with the round end facing outward.
    Fig 5: Installing Vane Plates
    G00328289Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the gasket and rear cover.
  12. Tighten the suction connector.
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