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Home >> Kia >> 2004 >> Magentis SE, 2.4 6 >> Repair and Diagnosis >> Steering >> Power Steering Systems >> Mechanical Power Steering System >> Power Steering Gear Box >> Removal

Power Steering Gear Box: Removal

  1. Drain the power steering fluid.
  2. Remove the joint assembly connecting bolt.
    Fig 1: Removing Joint Assembly Connecting Bolt
    G00328225Courtesy of KIA MOTORS AMERICA, INC.
  3. Using the special tool (0K670-321-019), disconnect the tie rod end from the knuckle arm.
    Fig 2: Removing Tie Rod End From Knuckle Arm
    G00328226Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the front muffler temporarily.
    Fig 3: Disconnecting Front Muffler
    G00328227Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the connecting bolts of front and rear roll stopper.
    Fig 4: Removing Front & Rear Roll Stopper Connecting Bolts
    G00328228Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove mounting bolts (6EA) of crossmember complete assembly.
    Fig 5: Removing Crossmember Complete Assembly
    G00328229Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the pressure hose and the return tube.
    Fig 6: Disconnecting Pressure Hose & Return Hose
    G00328230Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the steering gear box mounting brackets and remove the steering gear box assembly together with mounting rubber.
    NOTE: Move the rack completely to the right and then remove the gear box to the left from the crossmember.
    CAUTION: When removing the gear box, pull it out carefully and slowly to avoid damaging the boots.
  9. Remove the stabilizer bar.
    Fig 7: Removing Stabilizer Bar
    G00328231Courtesy of KIA MOTORS AMERICA, INC.