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Home >> Kia >> 2004 >> Magentis SE, 2.4 6 >> Repair and Diagnosis >> Engine Mechanical >> Starters >> Adjustments >> Pinion Gap

Pinion Gap

CAUTION: To prevent coil from burning, DO NOT apply voltage to starter assembly for more than 10 seconds.
  1. With starter on a bench, disconnect the field coil wire from the "M" terminal of the solenoid. See Fig 1
  2. Connect a 12V battery between "S" terminal and "M" terminal.
  3. The pinion will move out.
  4. Check the pinion for stopper clearance (pinion gap) with a feeler gauge. See STARTER SPECIFICATIONS . See Fig 2.
  5. If the pinion gap is not within specification, make adjustment by increasing or decreasing number of gaskets between solenoid and front bracket.
Fig 1: Checking Pinion Gap
G00306800Courtesy of KIA MOTORS AMERICA, INC.
Fig 2: Adjusting Pinion Gap
G00195376Courtesy of KIA MOTORS AMERICA, INC.