Reverse/Forward Clutch Assembly: Disassembly

Fig 1: Exploded View Of Reverse/Forward Clutch Assembly

Courtesy of KIA MOTORS AMERICA, INC.

1. Remove thrust bearing.
2. Remove snap ring.
3. Remove retaining plate.
4. Remove forward clutch drive plates and driven plates (three of each).
5. Remove dished plate.
6. Install SST (0K201 190 AA1/K94-4209-AT)  in coasting clutch drum as shown.
7. Compress spring and retainer assembly.
8. Remove snap ring.
9. Remove SST (0K201 190 AA1/K94A-4209-AT),  then remove spring and retainer assembly.
10. Remove snap ring.
11. Remove retaining plate.
12. Remove coasting clutch drive plates and driven plates (two of each).
    Fig 2: Removing Coasting Clutch Drive Plates And Driven Plates

    Courtesy of KIA MOTORS AMERICA, INC.
13. Remove coasting clutch drum from reverse/forward drum by applying compressed air through fluid passage.
    Fig 3: Removing Coasting Clutch Drum From Reverse/Forward Drum

    Courtesy of KIA MOTORS AMERICA, INC.
14. Remove coasting clutch piston from coasting clutch drum by applying compressed air through fluid passage.
15. Remove outer seal and inner seal from coasting piston.
16. Remove two seal rings and outer seal from coasting clutch drum.
    Fig 4: Removing Coasting Clutch Piston

    Courtesy of KIA MOTORS AMERICA, INC.
17. Install SST (0K201 190 AA1/K94A-4209-AT)  in reverse/forward drum as shown.
18. Compress piston return spring.
    Fig 5: Compressing Piston Return Spring

    Courtesy of KIA MOTORS AMERICA, INC.
19. Remove snap ring from groove with snap ring pliers.
    Fig 6: Removing Snap Ring From Groove With Snap Ring Pliers

    Courtesy of KIA MOTORS AMERICA, INC.
20. Remove SST (0K201 190 AA1/K94A-4209-AT)  from reverse/forward drum.
21. Remove snap ring with a screwdriver.
22. Remove retaining plate.
23. Remove reverse clutch driven plates and driven plates (two of each).
24. Remove snap ring.
    Fig 7: Removing Reverse Clutch Driven Plates And Driven Plates Snap Ring

    Courtesy of KIA MOTORS AMERICA, INC.
25. Remove return spring stopper and piston.
26. Place reverse/forward drum on oil pump.
27. Remove reverse piston by applying compressed air through reverse clutch fluid passage.
28. Remove two seal rings from reverse piston.
    Fig 8: Removing Reverse Piston

    Courtesy of KIA MOTORS AMERICA, INC.