LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2003 >> Spectra Base, Automatic >> Repair and Diagnosis >> Steering >> Power Steering >> Steering Systems >> Mechanical Power Steering System >> Power Steering Oil Pump Assembly >> Reassembly

Power Steering Oil Pump Assembly: Reassembly

  1. Install two O-rings on side plate.
  2. Install side plate.
  3. Align side plate pin holes to ease installation of rear body.
  4. Install rotor with rotor identification mark facing up.
    Fig 1: Installing Rotor
    G01078768Courtesy of KIA MOTORS AMERICA, INC.
  5. Install ten vanes with flat portions facing inside rotor.
    Fig 2: Installing Vanes
    G01078769Courtesy of KIA MOTORS AMERICA, INC.
  6. Install cam ring with identification mark facing down.
    Fig 3: Installing Cam Ring
    G01078770Courtesy of KIA MOTORS AMERICA, INC.
  7. Install rear body O-ring.
  8. Install rear body.
  9. Install and tighten four rear body bolts.

    Tightening torque: 13-16 lb.ft (18-22 N.m, 1.8-2.2 kg.m) 

  10. Install spring and control valve in power steering pump valve bore.
  11. Install four O-rings on connector.
  12. Install and tighten connector.

    Tightening torque: 36-51 lb.ft (49-69 N.m, 5-7 kg.m) 

  13. Install suction pipe O-ring in power steering pump.
  14. Install suction pipe and two suction pipe bolts.

    Tightening torque: 5-6 lb.ft (6-9 N.m, 0.6-0.9 kg.m) 

  15. Position bracket to power steering pump and install two bracket bolts.

    Tightening torque: 22-29 lb.ft (29-39 N.m, 3-4 kg.m)