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Home >> Kia >> 2003 >> Spectra Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 1.8L 4-Cylinder Engine >> Engine Assembly Removal & Installation >> Removal

Engine Assembly Removal & Installation: Removal

  1. Disconnect battery cables.
    Fig 1: Disconnecting Battery Cables
    G01080235Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove battery and battery tray.
  3. Drain engine coolant.
    Fig 2: Draining Engine Coolant
    G01080236Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove data link connector upward from mass airflow sensor bracket.
  5. Disconnect intake air temperature sensor connector and mass air flow sensor connector.
  6. Disconnect air intake hose from throttle body.
  7. Disconnect ventilation hose.
  8. Remove fresh air duct.
  9. Remove accelerator cable and cruise control cable if equipped.
    Fig 3: Removing Accelerator Cable And Cruise Control Cable If Equipped
    G01080237Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove air cleaner assembly.
  11. Disconnect brake vacuum hose and purge control vacuum hose from dynamic chamber.
    Fig 4: Disconnecting Brake Vacuum Hose And Purge Control Vacuum Hose
    G01080238Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove upper and lower radiator hoses.
  13. Disconnect fuel hose from fuel injector rail.
    WARNING: Keep open flames and sparks away from open fuel lines or a fire or explosion may result.
    Fig 5: Disconnecting Fuel Hose
    G01080239Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove heater hoses.
    Fig 6: Removing Heater Hoses
    G01080240Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect IAC and throttle position sensor connectors.
    Fig 7: Disconnecting IAC And Throttle Position Sensor Connectors
    G01080241Courtesy of KIA MOTORS AMERICA, INC.
  16. Disconnect injector connectors.
    Fig 8: Disconnecting Injector Connectors
    G01080242Courtesy of KIA MOTORS AMERICA, INC.
  17. Disconnect electric connectors, bracket and reinstall engine hanger.

    Tightening torque: 27.5~38.3 lb-ft (37.2~51.9 N.m, 3.8~5.3 kg-m) 

    Fig 9: Disconnecting Electric Connectors
    G01080243Courtesy of KIA MOTORS AMERICA, INC.
  18. Disconnect B-terminal connector and S-terminal connector from starter.
    Fig 10: Disconnecting B-terminal And S-terminal Connectors From Starter
    G01080244Courtesy of KIA MOTORS AMERICA, INC.
  19. Disconnect generator B-terminal connector and connector C121 from generator.
    Fig 11: Disconnecting Generator B-Terminal And Connector C121 From Generator
    G01080245Courtesy of KIA MOTORS AMERICA, INC.
  20. Disconnect engine ground strap.
    Fig 12: Disconnecting Engine Ground Strap
    G01080246Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove RH & LH splash shield.
    Fig 13: Removing RH & LH Splash Shield
    G01080247Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove exhaust manifold heat shield and three P/S pump bracket bolts.
    Fig 14: Remove Exhaust Manifold Heat Shield And P/S Pump Bracket Bolts
    G01080248Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove four A/C compressor bolts and five A/C compressor mounting bracket bolts.
    Fig 15: Removing A/C Compressor Mounting Bolts
    G01080249Courtesy of KIA MOTORS AMERICA, INC.
  24. Disconnect ground strap from top of transaxle.
    Fig 16: Disconnecting Ground Strap From Top Of Transaxle
    G01080250Courtesy of KIA MOTORS AMERICA, INC.
  25. Remove three No. 4 engine mounting nuts and one bolt and remove No.4 engine mount.
  26. Disconnect input/turbine speed sensor connector (A/T).
    Fig 17: Disconnecting Input/Turbine Speed Sensor Connector (A/T)
    G01080251Courtesy of KIA MOTORS AMERICA, INC.
  27. Disconnect back-up light switch connector (M/T).
  28. Disconnect vehicle speed sensor connector.
    Fig 18: Disconnecting Vehicle Speed Sensor Connector
    G01080252Courtesy of KIA MOTORS AMERICA, INC.
  29. Remove U-clip from selector cable to transaxle linkage (A/T).
  30. Remove nut and washer from transaxle linkage (A/T).
    Fig 19: Removing Transaxle Linkage
    G01080253Courtesy of KIA MOTORS AMERICA, INC.
  31. Remove manual transaxle linkage and extension bar (M/T).
  32. Remove clutch release cylinder and pipe (M/T).
    Fig 20: Removing Clutch Release Cylinder And Pipe (M/T)
    G01080254Courtesy of KIA MOTORS AMERICA, INC.
  33. Disconnect transaxle range switch connector (A/T).
  34. Disconnect solenoid valve connector (A/T).
  35. Disconnect two ATF cooler hoses (A/T).
    Fig 21: Disconnecting Two ATF Cooler Hoses (A/T)
    G01080255Courtesy of KIA MOTORS AMERICA, INC.
  36. Remove both front wheels (four lug nuts each).
  37. Disconnect front oxygen sensor connector.
  38. Remove front exhaust pipe.
    Fig 22: Removing Front Exhaust Pipe
    G01080256Courtesy of KIA MOTORS AMERICA, INC.
  39. Remove both right and left tie rod ends from steering knuckles by removing one cotter pin and one nut each.
  40. Remove stabilizer control link bolt and nut from both right and left stabilizer control links then remove stabilizer control link.
  41. Remove pinch bolt and nut from both right and left ball joints.
  42. Separate ball joints from control arms.
    Fig 23: Separating Ball Joints From Control Arm
    G01080257Courtesy of KIA MOTORS AMERICA, INC.
  43. Remove joint shaft support bracket from engine block (three bolts).
  44. Gently pry both driveshafts from transaxle.
    Fig 24: Prying Both Driveshafts From Transaxle
    G01080258Courtesy of KIA MOTORS AMERICA, INC.
  45. Support engine with engine hoist.
    Fig 25: Supporting Engine With Engine Hoist
    G01080259Courtesy of KIA MOTORS AMERICA, INC.
  46. Remove two nuts from No. 2 engine mount-to-mounting member.
    Fig 26: Removing No. 2 Engine Mount-To-Mounting Member
    G01080260Courtesy of KIA MOTORS AMERICA, INC.
  47. Remove one bolt from No. 3 engine mount.
  48. Remove three No. 1 engine mount bolts.
    Fig 27: Removing No. 1 Engine Mount Bolts
    G01080261Courtesy of KIA MOTORS AMERICA, INC.
  49. Lift engine and transaxle out as a unit.
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