LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2003 >> Rio Base, Standard >> Repair and Diagnosis >> Steering >> Power Steering >> Steering System >> Mechanical Power Steering System >> Power Steering Gear Box >> Installation

Power Steering Gear Box: Installation

  1. Position the steering gear in its mounting location.
  2. Attach the intermediate shaft to the steering gear pinion and tighten the mounting bolt to 13~20 lb. ft. (18~26 N.m,1.8~2.7 kg.m).
    Fig 1: Installing The Intermediate Shaft
    G01106112Courtesy of KIA MOTORS AMERICA, INC.
  3. Connect the high pressure and return pipe and then tighten the bolts.

    Tightening torque :

    29~43 lb. ft. (39~59 N.m, 4.0~6.0kg.m)

    Fig 2: Connecting The High Pressure And Return Pipe
    G01106113Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the steering gear mounting and tighten mounting bolt and nut.

    Tightening torque :

    27~38 lb. ft. (37~52 N.m, 3.8~5.3kg.m)

    Fig 3: Installing The Steering Gear Mounting Bolt And Nut
    G01106114Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the catalytic converter to the exhaust pipe.

    Tightening torque :

    27~38 lb. ft. (37~52 N.m, 3.8~5.3kg.m)

  6. Install the tie-rod end to the steering knuckle.

    Tightening torque :

    27~38 lb. ft. (37~52 N.m, 3.8~5.3kg.m)

  7. Install the tie rod end cotter pin.
  8. Install the wheel and tire.

    Tightening torque :

    65~87 lb. ft. (88~118 N.m, 9~12kg.m)

  9. Lower the vehicle.
  10. Add the power steering fluid and bleed air from the system.