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Home >> Kia >> 2003 >> Rio Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - Removal & Installation >> Removal

Automatic Transmission - Removal & Installation: Removal

  1. Disconnect negative battery cable, then positive battery cable.
  2. Raise and properly support vehicle.
  3. Place a drain pan under transaxle drain plug.
    Fig 1: Draining Transaxle Fluid
    G01105512Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the fresh air duct.
  5. Disconnect input/turbine speed sensor, solenoid and transaxle range switch connector.
    Fig 2: Disconnecting Input/Turbine Speed Sensor, Solenoid & Transaxle Range Switch Connector
    G01105513Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove ground strap bolt from top of automatic transaxle then disconnect ground strap.
    Fig 3: Removing Ground Strap Bolt
    G01105514Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect vehicle speed sensor connector from right side of automatic transaxle.
    Fig 4: Disconnecting Vehicle Speed Sensor Connector
    G01105515Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove U-clip from selector cable to automatic transaxle linkage.
    Fig 5: Removing U-Clip From Selector Cable
    G01105516Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove nut and washer from automatic transaxle linkage.
  10. Disconnect crankshaft position sensor connector.
  11. Disconnect oxygen sensor connector.
    Fig 6: Disconnecting Oxygen Sensor Connector
    G01105517Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect two ATF cooler hoses.
    Fig 7: Disconnecting Two ATF Cooler Hoses
    G01105518Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove two upper converter housing bolts, (top two).
    Fig 8: Removing Two Upper Converter Housing Bolts
    G01105519Courtesy of KIA MOTORS AMERICA, INC.
  14. Support engine by using SST (0K201 170 AAO).
    Fig 9: Supporting Engine
    G01105520Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove both front wheels, (four lug nuts each).
  16. Remove splash shield from under engine.
  17. Remove two nuts from U-bolt.
  18. Remove catalytic converter.
    Fig 10: Removing Catalytic Converter
    G01105521Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove converter housing access cover and remove four drive plate-to-torque converter mounting nuts. Rotate engine at crank pulley to gain access to all four nuts.
    Fig 11: Removing Four Drive Plate-To-Torque Converter Mounting Nuts
    G01105522Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove one lower starter bolt.
  21. Remove four engine oil pan-to-transaxle mounting bolts.
    Fig 12: Removing Engine Oil Pan-To-Transaxle Mounting Bolts
    G01105523Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove left tie rod end from steering knuckle by removing one cotter pin and one nut.
  23. Remove the tension rod.
    1. Remove nut after removing cotter pin from the lower arm side.
    2. Remove the tension rod after loosening bolt from the vehicle.
    Fig 13: Removing The Tension Rod
    G01105524Courtesy of KIA MOTORS AMERICA, INC.
  24. Remove pinch bolt and nut from left ball joint.
    Fig 14: Removing Pinch Bolt And Nut
    G01105525Courtesy of KIA MOTORS AMERICA, INC.
  25. Remove No. 1 and 2 mounting nuts from engine mounting member.
  26. Remove engine mounting member-to-chassis bolts (two front) and nuts (two rear), then remove engine mounting member.
    Fig 15: Removing Engine Mounting Member-To-Chassis Bolts And Nuts
    G01105526Courtesy of KIA MOTORS AMERICA, INC.
  27. Remove the stabilizer bar and control link.
    Fig 16: Removing The Stabilizer Bar And Control Link
    G01105527Courtesy of KIA MOTORS AMERICA, INC.
  28. Gently pry left drive shaft from automatic transaxle.
    Fig 17: Prying Drive Shaft From Automatic Transaxle
    G01105528Courtesy of KIA MOTORS AMERICA, INC.
  29. Install SST (0K201 270 014) to prevent side gear from becoming misaligned.
    Fig 18: Installing Service Tool
    G01105529Courtesy of KIA MOTORS AMERICA, INC.
  30. Remove No. 2 engine mounting from automatic transaxle.
    Fig 19: Removing No. 2 Engine Mount
    G01105530Courtesy of KIA MOTORS AMERICA, INC.
  31. Support (and secure if possible) automatic transaxle with a transaxle jack or suitable floor jack.
    Fig 20: Supporting Automatic Transaxle With A Transaxle Jack
    G01105531Courtesy of KIA MOTORS AMERICA, INC.
  32. Remove two remaining converter housing bolts on front and rear sides of transaxle.
    Fig 21: Removing Two Remaining Converter Housing Bolts
    G01105532Courtesy of KIA MOTORS AMERICA, INC.
  33. Slowly lower drive train, allowing transaxle to tilt toward ground.
  34. Gently separate transaxle from engine and pull unit out through wheel well.