LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2003 >> Optima LX, 2.4 6, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul >> Components >> Output Shaft >> Reassembly

Output Shaft: Reassembly

  1. Install the needle roller bearing.
    Fig 1: Installing The Needle Roller Bearing
    G01094687Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the 1st speed gear.
    Fig 2: Installing The 1st Speed Gear
    G01094688Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the triple cone assembly.
    Fig 3: Installing The Triple Cone Assembly
    G01094689Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the synchronizer sleeve and hub.
    Fig 4: Installing The Synchronizer Sleeve And Hub
    G01094690Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the triple cone assembly.
    Fig 5: Installing The Triple Cone Assembly
    G01094691Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the 2nd speed sleeve and the needle roller bearing.
    Fig 6: Installing The 2nd Speed Sleeve And The Needle Roller Bearing
    G01094692Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the 2nd and 3rd speed gear with all together above mentioned using the special tool (09432-22000).
    Fig 7: Installing The 2nd And 3rd Speed Gear
    G01094693Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the snap ring.
    Fig 8: Installing The Snap Ring
    G01094694Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the 4th speed gear, the 5th speed gear sleeve, the needle roller bearing, the 5th speed gear, the synchronizer ring (5th), the synchronizer hub and the sleeve (5 & R).
    Fig 9: Installing 4th & 5th Gear Assemblies
    G01094695Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the needle roller bearing, the reverse gear assembly and the reverse driven gear sleeve.
    Fig 10: Installing Needle Roller Bearing, Reverse Gear Assembly & Reverse Driven Gear Sleeve
    G01094696Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the taper bearing with all together above mentioned using the special tool (09432-22000).
    Fig 11: Installing The Taper Bearing
    G01094697Courtesy of KIA MOTORS AMERICA, INC.