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Home >> Kia >> 2003 >> Optima LX, 2.4 6, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul >> Components >> Output Shaft >> Disassembly

Output Shaft: Disassembly

  1. Remove the taper bearing and the reverse gear using the special tool (03495-33000).
    Fig 1: Removing The Taper Bearing And The Reverse Gear
    G01094678Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the synchronizer ring, synchronizer spring (5th & Rev), sleeve (5th & Rev).
    Fig 2: Removing The Synchronizer Ring and Synchronizer Spring
    G01094679Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the synchronizer hub and the 5th gear using the special tool (03495-33000).
    Fig 3: Removing The Synchronizer Hub And The 5th Gear
    G01094680Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the 4th, 3rd, 2nd and 1st gear all together the special tool (09432-33200).
    Fig 4: Removing The 4th, 3rd, 2nd & 1st Gears
    G01094681Courtesy of KIA MOTORS AMERICA, INC.