Oil Pump

WARNING: This page is about a different car, the 2005 Kia Spectra5, 2005 Kia Spectra, and 2004 Kia Spectra. However, it is still accessible from the selected car via links, so may be relevant.

Install the oil pump.
1. Place the inner and outer rotors into front case with the marks facing the oil pump cover side.
2. Install the oil pump cover (A) to front case with the 7 screws (B).
  Tightening torque: 5.9 ~ 8.8 N-m (0.6 ~ 0.9 kg-m, 4.3 ~ 6.5 lb-ft)
  
  Fig 1: Installing Oil Pump Cover
  Courtesy of KIA MOTORS AMERICA, INC.
Check that the oil pump turns freely.
Install the oil pump on the cylinder block.
1. Place a new front case gasket on the cylinder block.
2. Apply engine oil to the lip of the oil pump seal. Then, install the oil pump onto the crankshaft.
3. When the pump is in place, clean any excess grease off the crankshaft and check that the oil seal lip is not distorted.
  
  Fig 2: Identifying Oil Pump Bolts
  Courtesy of KIA MOTORS AMERICA, INC.
  
  Bolt length:
  
  (A) : 25 mm (0.984 in), (B) : 30 mm (1.181 in), (C) : 38 mm (1.496 in), (D) : 45 mm (1.772 in)
  
  Tightening torque : 19.6 ~ 26.5 N-m (2.0 ~ 2.7 kg-m, 14.5 ~ 19.5 lb-ft)
Apply a light coat of oil to the front case oil seal lip.
Using the Service Tool (09214-32000), install the front case oil seal.

Fig 3: Installing Front Case Oil Seal
Courtesy of KIA MOTORS AMERICA, INC.
Install the air conditioner compressor tensioner bracket (A).

Fig 4: Installing A/C Tensioner
Courtesy of KIA MOTORS AMERICA, INC.
Install the alternator.
Install the oil screen.
Tightening torque: 14.7 ~ 21.6 N-m (1.5 ~ 2.2 kg-m, 10.8 ~ 15.9 lb-ft)
Install the oil pan.
Tightening torque: 9.8 ~ 11.8 N-m (1.0 ~ 1.2 kg-m, 7.2 ~ 8.7 lb-ft)

NOTE: Clean the oil pan gasket mating surfaces.
Install the timing belt idler.
Tightening torque: 42.2 ~ 53.9 N-m (4.3 ~ 5.5 kg-m, 31.1 ~ 39.8 lb-ft)
Install the timing belt.
Install the drive belts.
Fill with engine oil.