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Home >> Kia >> 2001 >> Sephia LS, Standard >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 1.8L 4-Cylinder Engine >> Removal & Installation >> Engine >> Removal

Removal & Installation: Engine: Removal

  1. Disconnect battery cables. Remove battery cover, battery and battery tray. Drain engine coolant. Remove data link connector upward from mass air flow sensor bracket.
  2. Disconnect intake air temperature sensor connector and mass air flow sensor connector. Disconnect air intake hose from throttle body. Disconnect ventilation hose. Remove air duct. Remove accelerator cable and cruise control cable, if equipped. Remove air cleaner assembly.
  3. Disconnect brake vacuum hose and purge control vacuum hose from dynamic chamber. Remove upper and lower radiator hoses. Disconnect fuel hose from fuel injector rail. Remove heater hoses. Disconnect IAC and throttle position sensor connectors. Disconnect injector connectors. Disconnect electric connectors and bracket, and reinstall engine hanger.
  4. Disconnect terminal connectors from starter and generator. Remove right and left splash shields. Remove exhaust manifold heat shield and 3 power steering pump bracket bolts.
  5. Remove A/C compressor bolts and A/C compressor mounting bracket bolts. Disconnect ground strap from top of transaxle. Remove No. 4 engine mounting nuts and bolt. Remove No. 4 engine mount.
  6. On A/T models, disconnect input/turbine speed sensor connector. On M/T models, disconnect back-up light switch connector. On all models, disconnect vehicle speed sensor connector. On A/T models, remove "U" clip from selector cable at transaxle linkage. Remove nut and washer from transaxle linkage.
  7. On M/T models, remove manual transaxle linkage and extension bar. Remove clutch release cylinder and pipe. On A/T models, disconnect transaxle range switch connector. Disconnect solenoid valve connector. Disconnect ATF cooler hoses.
  8. On all models, raise and support vehicle. Remove front wheel assembly. Disconnect front oxygen sensor connector. Remove front exhaust pipe. Remove right and left tie rod ends from steering knuckles by removing cotter pin and nut from each tie rod end. Remove stabilizer control link bolt and nut from right and left stabilizer control links, and then remove stabilizer control link.
  9. Remove pinch bolt and nut from right and left ball joints. Separate ball joints from control arms. Remove joint shaft support bracket from engine block. Pry axle shafts from transaxle.
  10. Lower vehicle, and attach engine hoist for engine removal. Remove nuts from No. 2 engine mount-to-mounting member. Remove bolt from No. 3 engine mount. Remove No. 1 engine mount bolts. Lift engine and transaxle out as an assembly.
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