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Home >> Kia >> 2001 >> Rio Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul >> Low And Reverse Brake >> Reassembly

Low And Reverse Brake: Reassembly

  1. Install low and reverse brake piston.
    1. Apply ATF to inner and outer seals, and install them onto low and reverse brake piston.

      Seal Ring Inner Diameter: 

      Inner Seal: 5.539 in. (140.7 mm) 

      Outer Seal: 6.713 in. (170.5 mm) 

    2. Face outer seal lip toward inside by gently rolling it down around circumference for easier installation into case.
    3. Install low and reverse brake piston by pushing evenly around circumference, being careful not to damage outer seal.
      Fig 1: Installing Low & Reverse Brake Piston
      G02705648
  2. Install spring and retainer assembly.
    Fig 2: Installing Spring & Retainer Assembly
    G02705649
  3. Install SST(0K201 190AA1)  in transaxle case.
    Fig 3: Positioning Spring Compressor Into Transaxle Case
    G02705650
  4. Compress spring and retainer assembly.
  5. Install snap ring with snap ring pliers.
  6. Remove SST(0K201 190AA1)  .
  7. Check low and reverse brake piston operation.
    1. Pour in ATF until low and reverse brake piston is fully submerged.
    2. Check that no bubbles come from between piston and seals when applying compressed air through fluid passage.

      Air pressure: 57 psi (392 kPa, 4.0 kg/cm 2  ) 

      Fig 4: Checking Low & Reverse Brake Piston Operation Using Compressed Air
      G02705651
  8. Install drive and driven plates, (each four)
    NOTE: Installation order: Driven-Drive-Driven-Drive-Driven-Drive-Driven-Drive
    Fig 5: Installing Drive & Driven Plates
    G02705652
  9. Install retaining plate.
  10. Install snap ring.
    Fig 6: Installing Low & Reverse Brake Snap Ring
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  11. Measure low and reverse brake clearance.
    1. Measure clearance between snap ring and low and reverse brake retaining plate.
      Fig 7: Measuring Low & Reverse Brake Clearance
      G02705654
    2. If clearance is not within specification, adjust it by selecting a proper snap ring. Refer to LOW & REVERSE BRAKE SNAP RING SIZES  table.

      Low and reverse brake clearance: 0.094~0.083 in. (2.1~2.4 mm) 

      LOW & REVERSE BRAKE SNAP RING SIZES

      Snap Ring Size - In. (mm)
      0.079 (2.0) 0.087 (2.2) 0.095 (2.4)
      0.102 (2.6) 0.110 (2.8) 0.118 (3.0)
  12. Check low and reverse brake operation by applying compressed air through fluid passage as shown in figure.

    Air pressure: 57 psi (392 kPa, 4.0 kg/cm 2  ) maximum 

    Fig 8: Checking Low & Reverse Brake Operation Using Compressed Air
    G02705655
  13. Remove snap ring, retaining plate, drive and driven plates and set aside for later assembly.