LEMON Manuals: Even more car manuals for everyone
Home >> Kia >> 2001 >> Rio Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul >> 3-4 Clutch >> Reassembly

3-4 Clutch: Reassembly

  1. Install 3-4 clutch piston.
    1. Apply ATF to inner and outer seals, and install them onto 3-4 clutch piston.
    2. Install piston by pushing evenly around circumference, being careful not to damage seal rings.
      Fig 1: Installing 3-4 Clutch Piston
      G02705634
  2. Install return spring and spring retainer.
    Fig 2: Installing Return Spring & Spring Retainer
    G02705635
  3. Install SST(0K 201 190 AA1)  to 3-4 clutch as shown in Fig 3 .
    Fig 3: Installing Clutch Spring Compressor
    G02705636
  4. Compress return spring and spring retainer.
  5. Install snap ring.
  6. Remove SST(0K201 190 AA1)  .
  7. Install drive and driven plates. (each three)
    NOTE: Installation order: Driven-Drive-Driven-Drive-Driven-Drive
    Fig 4: Installing Drive & Driven Plates
    G02705637
  8. Install retaining plate.
  9. Install snap ring.
  10. Measure 3-4 clutch clearance.
    1. Measure clearance between snap ring and retaining plate of 3-4 clutch.
    2. If clearance is not within specification, adjust it by selecting correct thickness snap ring. Refer to 3-4 CLUTCH SNAP RING SIZES  table.

      3-4 clutch clearance: 0.051~0.063 in. (1.3~1.6 mm) 

      3-4 CLUTCH SNAP RING SIZES

      3-4 Clutch Snap Ring Size - In. (mm)
      0.055 (1.4) 0.063 (1.6) 0.071 (1.8)
      0.079 (2.0) 0.087 (2.2) 0.134 (3.4)
      Fig 5: Measuring 3-4 Clutch Clearance
      G02705638
  11. Check clutch operation as follows:
    1. Install SST(0K201 190 016)  as shown in Fig 6 , and check clutch operation by applying compressed air.

      Air pressure: 57 psi (392 kPa, 4.0 kg/cm 2  ) maximum 

      Fig 6: Checking 3-4 Clutch Operation Using Compressed Air
      G02705639
  12. Apply petroleum jelly to thrust bearings and secure them to each side of 3-4 clutch drum.

    Thrust bearing outer diameter: 

    Planetary carrier side: 2.21 in. (56.1 mm) 

    Output shell side: 2.84 in. (72.1 mm) 

    Fig 7: Installing Thrust Bearings To Each Side Of 3-4 Clutch Drum
    G02705640