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Engine Specifications Diesel

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GENERAL DESCRIPTION

DESCRIPTION SPECIFICATION
Displacement 3.0L 3.0L (2987 cc) (182.28 CID)
Bore 83 mm (3.27 in.)
Stroke 92 mm (3.62)
Compression Ratio 16:1
Valves Per Cylinder 4
Weight 234 Kg (516 lbs.)
Power Output 194 Kw (260 HP) @ 3600 RPM
Torque 650 N.m (479 ft. lbs.) @ 1800-2200 RPM
Idle Speed - Warm 650 RPM
Max RPM in Gear 4600
Max RPM in Neutral 4000
Ribbed V-Belt Tension Automatic Belt Tensioner Roller
Thermostat Opening 98° C (208° F)
Cooling System Capacity 11 L (11.6 Qts.)
Engine Oil Capacity 8.8 L (9.3 Qts.) W/Filter Change
Timing System Chain Driven Dual Overhead Camshafts
Air Intake Dry Filter With Turbocharger and Charge Air Cooler
Fuel Supply Electric Pump In The Fuel Tank
Fuel System Direct Fuel Injection Common Rail System
Combustion Cycle 4 Stroke Diesel
Cylinder Compression Difference Between Cylinders 5 Bar (73 psi.)
Cooling System Water Cooling
Engine Pre Heat Glow Plug
Glow Plug Type Ceramic NGK CZ506
Glow Plug Voltage 7 Volts
Emission Standards (NAFTA) : LEVIII / Tier3 LEV160/BIN160 (CARB/EPA)
Injection Pressure 2000 Bar (29, 008 psi)
Injection Pump Bosch CP4.20/2, 2000 Bar (29, 008 psi)
Injection Order 1-4-2-5-3-6
Injector Type CRI 2-20
Lubrication Pressure Lubricated By Rotary Pump
Oil Quantity with Filter 7.8L L (8.2 Qts)
Oil Pressure 105° C (221° F) 1.1 Bar (15.9 psi.) at Idle
4.5 Bar (58 psi) at 3600 RPM
Engine Rotation Clockwise Viewed From Front Cover
CRANKSHAFT (For reference only)

DESCRIPTION SPECIFICATION
Metric Standard
Crankshaft Journal Diameter  
Tolerance Class A 67.500 - 67.494 mm 2.6575 - 2.6572 in.
Tolerance Class B 67.494 - 67.488 mm 2.6572 - 2.6570 in.
Tolerance Class C 67.488 - 67.482 mm 2.6570 - 2.6568 in.
Main Bearing Journal Diameter 1 - 4  
Tolerance Class Mark  
A D 73.958 mm 2.91173 in.
E 73.957 mm 2.91169 in.
F 73.956 mm 2.91165 in.
G 73.955 mm 2.91161 in.
H 73.954 mm 2.91157 in.
I 73.953 mm 2.91153 in.
J 73.952 mm 2.91149 in.
B K 73.951 mm 2.91145 in.
L 73.950 mm 2.91141 in.
M 73.949 mm 2.91137 in.
N 73.948 mm 2.91133 in.
O 73.947 mm 2.91129 in.
P 73.946 mm 2.91125 in.
C Q 73.945 mm 2.91118 in.
R 73.944 mm 2.91118 in.
S 73.943 mm 2.91114 in.
T 73.942 mm 2.91110 in.
U 73.941 mm 2.91106 in.
V 73.940 mm 2.91102 in.
Axial play of crankshaft   0.12 - 0.31 mm 0.005 - 0.0122 in.
CRANKSHAFT BEARINGS (For reference only)

MAIN BEARINGS
CLASS COLOR Crankshaft Bearing Shell Thickness
1 BLACK 1.991 - 1.994 mm 0.07839 - 0.07850 in.
2 PINK 1.994 - 1.997 mm 0.07850 - 0.07862 in.
3 RED 1.997 - 2.000 mm 0.07862 - 0.07874 in.
4 BLUE 2.000 - 2.003 mm 0.07874 - 0.07886 in.
5 YELLOW 2.003 - 2.006 mm 0.07886 - 0.07898 in.
6 GREEN 2.006 - 2.009 mm 0.07898 - 0.07909 in.
CRANKSHAFT BEARINGS MB1 - MB4 (For reference only)

MAIN BEARINGS UPPER AND LOWER CLASS SELECTION FOR MB1 - MB4
MB1 - MB4  CRANKSHAFT MAIN BEARINGS DIAMETER
Class A Class B Class C
D E F G H I J K L M N O P Q R S T U V
73.958 mm 2.91173 in. 73.957 mm 2.91169 in. 73.956 mm 2.91165 in. 73.955 mm 2.91161 in. 73.954 mm 2.91157 in. 73.953 mm 2.91154 in. 73.952 mm 2.91150 in. 73.951 mm 2.91146 in. 73.950 mm 2.91142 in. 73.949 mm 2.91138 in. 73.948 mm 2.91134 in. 73.947 mm 2.91130 in. 73.946 mm 2.91126 in. 73.945 mm 2.91122 in. 73.944 mm 2.91118 in. 73.943 mm 2.91114 in. 73.942 mm 2.91110 in. 73.941 mm 2.91106 in. 73.940 mm 2.91102 in.
BLOCK MAIN JOURNAL DIAMETER Class A D 78.000 mm
3.07087 in.
2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5
E 78.001 mm
3.07091 in.
2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5
F 78.002 mm 3.07094 in. 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5
G 78.003 mm 3.07098 in. 2 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5
H 78.004 mm 3.07102 in. 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6
I 78.005 mm 3.07106 in. 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6
J 78.006 mm 3.07110 in. 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6
Class B K 78.007 mm 3.07114 in. 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6
L 78.008 mm 3.07118 in. 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6
M 78.009 mm 3.07122 in. 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6
N 78.010 mm 3.07126 in. 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 6 N.A.
O 78.011 mm 3.07130 in. 4 4 4 4 5 5 5 5 5 5 5 6 6 6 6 6 6 N.A. N.A.
P 78.012 mm 3.07134 in. 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 N.A. N.A. N.A.
Class C Q 78.013 mm 3.07138 in. 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 N.A. N.A. N.A. N.A.
R 78.014 mm 3.07142 in. 4 4 5 5 5 5 5 5 6 6 6 6 6 6 N.A. N.A. N.A. N.A. N.A.
S 78.015 mm 3.07146 in. 4 5 5 5 5 5 5 6 6 6 6 6 6 N.A. N.A. N.A. N.A. N.A. N.A.
T 78.016 mm 3.07150 in. 5 5 5 5 5 5 6 6 6 6 6 6 N.A. N.A. N.A. N.A. N.A. N.A. N.A.
U 78.017 mm 3.07154 in. 5 5 5 5 5 6 6 6 6 6 6 N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
V 78.018 mm 3.07157 in. 5 5 5 5 6 6 6 6 6 6 N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
CRANKSHAFT BEARINGS MB2 - MB3 (For reference only)

MAIN BEARINGS UPPER AND LOWER CLASS SELECTION FOR MB2 - MB3
MB2 - MB3  CRANKSHAFT MAIN BEARINGS DIAMETER
Class A Class B Class C
D E F G H I J K L M N O P Q R S T U V
73.958 mm 2.91173 in. 73.957 mm 2.91169 in. 73.956 mm 2.91165 in. 73.955 mm 2.91161 in. 73.954 mm 2.91157 in. 73.953 mm 2.91154 in. 73.952 mm 2.91150 in. 73.951 mm 2.91146 in. 73.950 mm 2.91142 in. 73.949 mm 2.91138 in. 73.948 mm 2.91134 in. 73.947 mm 2.91130 in. 73.946 mm 2.91126 in. 73.945 mm 2.91122 in. 73.944 mm 2.91118 in. 73.943 mm 2.91114 in. 73.942 mm 2.91110 in. 73.941 mm 2.91106 in. 73.940 mm 2.91102 in.
BLOCK MAIN JOURNAL DIAMETER Class A D 78.000 mm 3.07087 in. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. 1 1 1 1 1 1 1 2 2 2
E 78.001 mm 3.07091 in. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. 1 1 1 1 1 1 1 2 2 2 2
F 78.002 mm 3.07094 in. N.A. N.A. N.A. N.A. N.A. N.A. N.A. 1 1 1 1 1 1 1 2 2 2 2 2
G 78.003 mm 3.07098 in. N.A. N.A. N.A. N.A. N.A. N.A. 1 1 1 1 1 1 1 2 2 2 2 2 2
H 78.004 mm 3.07102 in. N.A. N.A. N.A. N.A. N.A. 1 1 1 1 1 1 1 2 2 2 2 2 2 2
I 78.005 mm 3.07106 in. N.A. N.A. N.A. N.A. 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3
J 78.006 mm 3.07110 in. N.A. N.A. N.A. 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3
Class B K 78.007 mm 3.07114 in. N.A. N.A. 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3
L 78.008 mm 3.07118 in. N.A. 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3
M 78.009 mm 3.07122 in. 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3
N 78.010 mm 3.07126 in. 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4
O 78.011 mm 3.07130 in. 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4
P 78.012 mm 3.07134 in. 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4
Class C Q 78.013 mm 3.07138 in. 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4
R 78.014 mm 3.07142 in. 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4
S 78.015 mm 3.07146 in. 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4
T 78.016 mm 3.07150 in. 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5
U 78.017 mm 3.07154 in. 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5
V 78.018 mm 3.07157 in. 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5
CYLINDER HEAD

DESCRIPTION SPECIFICATION
Metric Standard
Cylinder Head Height 133 ± 0.06 mm 5.2362 ± 0.0023 in.
Cylinder Head Flatness Deformation Tolerance 0.1 mm 0.0039 in.
Valve Seat Width in Cylinder Head  
Intake valve 28.060 / -0.3 mm 1.1047 / -0.0118 in.
Exhaust valve 24.680 / -0.3 mm 0.9716 / -0.0118 in.
Valve Face Angle in Head 2°15'/2° 2°15'/2°
Internal Diameter of Valve Guide for Intake / Exhaust Valve 5+0.033 / +0.015 mm 0.1968+0.001 / +0.0005 in.
Valve Guide Installation Height 75.565 ± 0.3 mm (intake)
75.58 ± 0.3 mm (exhaust)
2.9750 ± 0.0118 in. (intake)
2.9756 ± 0.0118 in. (exhaust)
Cylinder Head Bolts  
Thread Diameter 14 x 1.5 mm NA
HEAD GASKET SELECTION CHART

DESCRIPTION SPECIFICATION
Metric Standard
Piston Clearance 0.130 - 0.220 mm 0.0051 - 0.0086 in.
Cylinder Head Gasket Thickness 1.00 mm 0.0377 in.
Gasket Identification NO HOLE
 
Piston Clearance 0.221 - 0.310 mm 0.0087 - 0.0122 in.
Cylinder Head Gasket Thickness 1.10 mm 0.0417 in.
Gasket Identification ONE HOLE
 
Piston Clearance 0.311 - 0.402 mm 0.0122 - 0.0158 in.
Cylinder Head Gasket Thickness 1.20 mm 0.0456 in.
Gasket Identification TWO HOLES
CYLINDER BORE

DESCRIPTION SPECIFICATION
Metric Standard
Cylinder Bore Internal Diameter 82.995 - 83.025 mm 3.2675 - 3.2687 in.
Roundness Tolerance 0.006 mm 0.0002 in
Honing Angle 40° ± 5 40° ± 5
CAMSHAFT

DESCRIPTION SPECIFICATION
Metric Standard
Camshaft End Play 0.1 / 0.3 mm 0.0039 / 0.0118 in
Intake camshaft Height 3.95 mm 0.1555 in
Exhaust Camshaft Height 3.95 mm 0.1555 in.
Outer Journal Diameter at Camshaft 23.95 mm 0.9429 in.
Inner Journal Diameter at Camshaft 24 mm 0.9448 in.
Camshaft Journal Clearance  
Min 0.03 mm 0.0018 in.
Max 0.07 mm 0.0028 in.
Cylinder Head On Right Valve Timing At 2 mm Valve Lift and A New Timing Chain  
Inlet Valve Opens After TDC 19.6° 19.6°
Inlet Valve Closes After BDC 5.6° 5.6°
Outlet Valve Opens After TDC 17.9° 17.9°
Outlet Valve Closes After BDC 27.9° 27.9°
Cylinder Head On Right Valve Timing At 2 mm Valve Lift And A Used Timing Chain  
Inlet Valve Opens After TDC 21.5° 21.5°
Inlet Valve Closes After BDC 3.7° 3.7°
Outlet Valve Opens After TDC 16.0° 16.0°
Outlet Valve Closes After BDC 26.0° 26.0°
Cylinder Head On Left Valve Timing At 2 mm Valve Lift and A New Timing Chain  
Inlet Valve Opens After TDC 20.7° 20.7°
Inlet Valve Closes After BDC 4.5° 4.5°
Outlet Valve Opens After TDC 16.8° 16.8°
Outlet Valve Closes After BDC 26.8° 26.8°
Cylinder Head On Left Valve Timing At 2 mm Valve Lift And A Used Timing Chain  
Inlet Valve Opens After TDC 21.5° 21.5°
Inlet Valve Closes After BDC 3.7° 3.7°
Outlet Valve Opens After TDC 16.0° 16.0°
Outlet Valve Closes After BDC 26.0° 26.0°
VALVES

DESCRIPTION SPECIFICATION
Metric Standard
Intake Valve Face Angle 2.25° 2.25°
Exhaust Valve Face Angle
Intake Valve Head Diameter 27.5 mm 1.0826 in.
Exhaust Valve Head Diameter 24 mm 0.9448 in.
Intake Valve Stem Diameter 5 mm 0.1968 in.
Exhaust Valve Stem Diameter 5 mm 0.1968 in.
Intake Valve Stem Projection  
Min 0.382 mm 0.0150 in.
Max 0.6 mm 0.0236 in.
Exhaust Valve Stem Projection  
Min 0.382 mm 0.0150 in.
Max 0.6 mm 0.0236 in.
Springs  
Free Length 44.1 mm 1.7362 in.
Valve Closed 34 mm 1.3385 in.
Valve Open 25.5 mm 1.003 in.
PISTONS

DESCRIPTION SPECIFICATION
Metric Standard
Piston Diameter  
Tolerance Class A 82.930 - 82.940 mm 3.26496 - 3.26535 in.
Tolerance Class B 82.940 - 82.950 mm 3.26535 - 3.26575 in.
Tolerance Class C 82.950 - 82.960 mm 3.26575 - 3.26614 in.
PISTON RINGS

DESCRIPTION SPECIFICATION
Metric Standard
Cylinder Compression 1st Sealing Ring Gap 0.32 - 0.42 mm 0.0126 - 0.01654 in.
Cylinder Compression 2nd Sealing Ring Gap 0.7 - 0.85 mm 0.02756 - 0.03346 in.
Engine Piston Oil Scrapper Ring Gap 0.25 - 0.5 mm 0.00984 - 0.01969
Sealing Ring Seat in Piston - 1st Groove 1.63+0.010/ -0.010 mm 0.0642 -0.0004 / 0.0004 in.
Sealing Ring Seat in Piston - 2nd Groove 1.58 +0.010/ -0.010 mm 0.0622 -0.0004 / 0.0004 in.
Sealing Ring Seat in Piston - 3rd Groove 2.03 +0.010 / -.010 mm 0.0799 -0.0004 / 0.0004 in.
Cylinder Compression 1st Sealing Ring Thickness 0.15 - 0.010 / -0.030 mm 0.0591 -0.0004 / -0.0012 in.
Cylinder Compression 2nd Sealing Ring Thickness 0.15 - 0.010 / -0.030 mm 0.0591 -0.0004 / -0.0012 in.
Engine Piston Oil Scraper Ring Thickness 2.0 -0.010 / -0.030 mm 0.0787 -0.0004 / -0.0012 in.
Cylinder Compression 1st Sealing Ring End Float 0.130 - 0.170 mm 0.00512 - 0.00669 in.
Cylinder Compression 2nd Sealing Ring End Float 0.075 - 0.120 mm 0.00295 - 0.00472 in.
Engine Piston Oil Scraper Ring End Float 0.030 - 0.070 mm 0.00118 - 0.00276 in.
CONNECTING RODS

DESCRIPTION SPECIFICATION
Metric Standard
Connecting Rod Length 162.1 mm 6.382 in.
Connecting Rod Bolt 2 x M9 x 1 Grade: 12.9 NA
Upper Connecting Rod Eye Diameter 30 -0.014 / +0.006 mm +1.1811 +0.00055 / +0.00024 in.
Connecting Rod Sideways Play 0.1 - 0.3 mm 0.0039 - 0.018
Connecting Rod Weight 878 grams 30.97 oz.
CONNECTING ROD BEARINGS

CONNECTING ROD BEARINGS
CLASS COLOR BEARING THICKNESS
1 PINK 1.725 - 1.728 mm 0.06791 - 0.06803 in.
2 RED 1.728 - 1.731 mm 0.06803 - 0.06815 in.
3 BLUE 1.731 - 1.734 mm 0.06815 - 0.06827 in.
4 YELLOW 1.734 - 1.737 mm 0.06827 - 0.06839 in.
5 GREEN 1.737 - 1.740 mm 0.06839 - 0.06850 in.
CONNECTING ROD BEARINGS

CONNECTING ROD BEARING CLASS SELECTION CRANKSHAFT PIN DIAMETER
Class A Class B Class C
71.000 - 71.006 mm
2.79528 - 2.79551 in.
71.006 - 71.012 mm
2.79551 - 2.79575 in
71.012 - 71.018 mm
2.79575 - 2.79598 in.
Connecting Rod Diameter Class A 67.494 - 67.500 mm
2.65724 - 2.65748 in.
PINK / PINK
(UPPER/LOWER)
RED / RED
(UPPER/LOWER)
BLUE / BLUE
(UPPER/LOWER)
Class B 67.488 - 67.494 mm
2.65701 - 2.65724 in.
RED / RED
(UPPER/LOWER)
BLUE / BLUE
(UPPER/LOWER)
YELLOW / YELLOW
(UPPER/LOWER)
Class C 67.482 - 67.488 mm
2.65677 - 2.65701 in.
BLUE / BLUE
(UPPER/LOWER)
YELLOW / YELLOW
(UPPER/LOWER)
GREEN / GREEN
(UPPER/LOWER)
GEOMETRIC CLEARANCE DIAMETER: 0.044 - 0.062 mm / 0.001732 - 0.002441 in.