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2.4L MULTIAIR: Installation

  1. Inspect the radiator for damage.
    GC0163740Courtesy of CHRYSLER GROUP, LLC
  2. Install the cooling fan (1b) onto the radiator and engage retaining tabs (1a).
    GC0164812Courtesy of CHRYSLER GROUP, LLC
  3. Install the radiator/cooling fan assembly (2b) and the retaining brackets (2a).
  4. Install the covers.
    GC0164427Courtesy of CHRYSLER GROUP, LLC
  5. Install the lower radiator hose (2).
  6. Install the upper radiator hose (1).
    GC0162925Courtesy of CHRYSLER GROUP, LLC
  7. Attach the lines and close the retaining clips (2b).
  8. Attach the wire harness (1c) and connect the cooling fan resistor wire harness connector (1a) and the cooling fan wire harness connector (1b).
    GC0165580Courtesy of CHRYSLER GROUP, LLC
  9. Install the A/C condenser (1b) and the retaining clips (1a).
    GC0165691Courtesy of CHRYSLER GROUP, LLC
  10. Using NEW  gasket seals, install the A/C line (2b) to the condenser and securely tighten the bolt (2a)
  11. Using NEW  gasket seals, install the A/C line (1b) to the condenser and securely tighten the bolt (1a). Tighten the bolts (2) to the proper torque specification. Refer to TORQUE SPECIFICATIONS GAS ENGINE 
    GC0164335Courtesy of CHRYSLER GROUP, LLC
  12. Install the transmission oil cooler (1b) and engage the retainers (1a).
    GC0165395Courtesy of CHRYSLER GROUP, LLC
  13. Remove the seal and plug from the transmission cooler and the transmission cooler lines.
  14. Using NEW  gasket seals, position the transmission oil cooler lines (1b) connector, the retaining clips (1a) and snap in place on transmission cooler (1c). Make sure lines are securely connected.
    GC0164958Courtesy of CHRYSLER GROUP, LLC
  15. Install the radiator air deflector (1c) and engage the retainers side (1b) and securely tighten the bolts (1a).
    GC0164821Courtesy of CHRYSLER GROUP, LLC
  16. Install the front bumper reinforcement (1c). Tighten the bolts (1a) and the nuts (1b) to the proper torque specification. Refer to TORQUE SPECIFICATIONS
    GC0163589Courtesy of CHRYSLER GROUP, LLC
  17. Install the air cleaner inlet tube (1b) and securely tighten the nut (1a).
  18. Fill the cooling system. Refer to STANDARD PROCEDURE .
  19. Evacuate and charge the refrigerant system. Refer to PLUMBING, STANDARD PROCEDURE .
  20. If equipped, install the front tow hook(s). Refer to HOOK(S), TOW, FRONT, REMOVAL AND INSTALLATION .
  21. Install the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  22. Connect the negative battery cable.
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