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Removal And Installation: AWD: Removal

WARNING: This page is about a different car, the 2022 Chrysler Voyager and 2022 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.
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  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
    GC0177266Courtesy of CHRYSLER GROUP, LLC
  2. Remove and DISCARD  the steering shaft to steering gear pinch fastener (1).

    Do not start to remove (or break free) the pinch fastener with an impact wrench/gun. 

  3. Remove the dash seal to dash panel fasteners (2).
  4. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  5. Remove the front tire and wheel assemblies. Refer to REMOVAL AND INSTALLATION .
  6. Remove the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION .
  7. Remove the drive shaft. Refer to REMOVAL AND INSTALLATION .
    GC0200370Courtesy of CHRYSLER GROUP, LLC
  8. Remove the exhaust hanger (1).
  9. Remove the exhaust pipe clamp (2) and disengage the exhaust pipe.
  10. Remove the tie rods from the steering knuckles. Refer to TIE ROD, STEERING, REMOVAL AND INSTALLATION .
  11. Remove the steering gear crossmember. Refer to CROSSMEMBER, STEERING GEAR, REMOVAL AND INSTALLATION .
    NOTE:

    DO NOT  disconnect the torque sensor (grey) harness connector and make sure it is connected properly.

    GC0200346Courtesy of CHRYSLER GROUP, LLC
  12. Remove the heat shield to steering gear mounting fasteners (1, 2) and remove the heat shields.
    GC0200241Courtesy of CHRYSLER GROUP, LLC
  13. Support the transmission (2) with a suitable stand (1).
    GC0200282Courtesy of CHRYSLER GROUP, LLC
  14. Support the steering gear with a suitable strap and remove the steering gear bolts (1).
  15. Remove the steering gear crossmember. Refer to CROSSMEMBER, STEERING GEAR, REMOVAL AND INSTALLATION .
    GC0200329Courtesy of CHRYSLER GROUP, LLC
  16. Disconnect the Electric Power Steering (EPS) wire harness connectors (1, 2).
  17. Remove both stabilizer bar links and use a suitable strap to tie down the stabilizer bar to the control arm. Refer to LINK, STABILIZER BAR, REMOVAL AND INSTALLATION .
    GC0200369Courtesy of CHRYSLER GROUP, LLC
  18. Remove the bracket fasteners (1) and remove the bracket.
    GC0200273Courtesy of CHRYSLER GROUP, LLC
  19. Remove the dash seal to steering gear fasteners (1), and remove the dash seal.
  20. Remove the steering gear.
  21. Remove the heat shield.
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